Stainless Metal Coil Minimize to Length Machine Line
I.CZPT parameters and configuration instructions
1. CZPT parameters
|Relevant material: cold rolled strip, galvanized sheet, stainless steel|
|Substance high quality: regular steel coil|
|The energy of the material бb≤345 N/mm2,бs≤490 N/mm2|
|Content thickness: .3 ~ 1.two mm|
|Material width: five hundred ~ 1500mm|
|Coil diameter: diameter 480–610mm|
|Coil diameter: ≤ф1500mm|
|Coil fat: ≤10T|
2. Product parameters
|Shearing accuracy: ≤±0.5 mm/2000mm|
|Leveling accuracy ≤±0.5mm/m2|
|Pile length: 1000-5000mm|
|Diagonal : ≤±0.5 mm/2000mm|
|Shear size: 1000-5000mm|
three. other parameters
|power supply: 380V/50Hz/3Ph|
|highest feeding speed: 60 m/min|
|cutting frequency: twenty-thirty Zhang /min (with 2000mm lengthy sheet count)|
|generation line covers an location of about 23m * width 4.5m|
II. Unit composition
The device configuration is mainly composed
|hydraulic feeding trolley|
|Cantilever uncoiling equipment|
|13 roll leveling machine|
|Storage buffer pit (user’s own)|
|The roller servo feeding equipment|
|The new electric shears|
|Pneumatic feeding stacking device|
|Servo electrical manage system|
|pneumatic system (gasoline resource consumer owned)|
III. Machine composition details:
one. CZPT feeding trolley
Utilised to place materials roll. The roll use sleeve positioning in stand.
one.1 technical parameters:
|CZPT potential: 10 tons|
|Movement velocity: 7 m/min|
|Cellular motor electrical power: 1.five KW|
|Doing work stress: lifting cylinder is 12Mpa|
one.2 Components: the feeding trolley is composed of the going for walks chassis and the V type lifting frame.
|CZPT lifting system|
|Motor push method with a speed reducer|
|Xihu (West Lake) Dis. rail|
|V kind support platform|
1.3 houses: the material trolley for feeding. It sat on the two steel rails, by the motor through a speed reducer and a chain transmission, driving wheel shaft carrying a roll of material to the axial route of movement of cantilever unwinding feeding, entered into the core position of the shaft, the trolley for supporting the desk top is composed of a cylinder driving the materials roll heart of the internal hole of the line rose to unwinding motion axis situation, trolley down and from core shaft of at exit to the following charging place.
two. The cantilever growth uncoiler: coiling rigidity in uncoiler reel.
2.1 CZPT parameter:
|CZPT capability: ten tons ten tons|
|The main shaft up shrinking: fifty mm (Φ480~Φ610mm)|
|Major motor electricity: 2.two kw|
|Cylinder functioning force: about 12MPa.|
two.2 Material stand equipment is composed of a core shaft, a base and a transmission technique
|the main shaft and its framework|
|motor drive method|
two.3 Functionality: the core shaft is composed of a supporting shaft, a wedge sliding seat and 4 arched plates which are linked with the rotating cylinder. The generate shaft rotates in reverse direction, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In order to improve the rigidity of the core shaft, the uncoiler is geared up with auxiliary support the auxiliary assistance is pushed by hydraulic cylinder.
The core shaft plate can be installed to fulfill various needs of coil diameter dimensions
three Roller leveling equipment:
3.1 technical parameters:
|The variety of flat rollers: 13 (including a pair of rollers)|
|Leveling roller diameter: eighty five mm|
|Leveling roll width: 1500 mm|
|Leveling roller material: 45#|
|Leveling roller hardness: a lot more than HRC50 – 55 (grinding chrome plated)|
|Major motor power: seven.5kw|
3.3 Performance: This device is composed of 1 sets of roller and eleven roller, motor velocity reducer and bracket foundation. Roller prime roller 6, lower roller 7. Leveling equipment and set in a rigid slider, slider, respectively, by two pairs of screw pair travel the lifting and tilting, to adjust the leveling hole and leveling angle, particularly: work roll forming harmonic attenuation of straightening and enhance the leveling top quality sheet. Leveling device operate roll for initiative, the transmission get: motor pushed equipment reducer, will be transferring power to a leveling roller.
Leveling roller is the crucial component of the equipment, which is managed by stringent approach.
four. Storage buffer pit (user’s personal)
five. Correction unit: set sheet, prevent deviation.
Center variety: 500 ~ 1500mm
Functionality: utilized for feeding on the material to ensure the accuracy of the diagonal shear. Manual changing screw, the baffle and the route of the plate width, in buy to adapt to the distinct width correction sheet
six. The roller servo feeding device:
the framework of the roller, the roller diameter 115mm, manual screw adjustment. On the area of the roller to deal with glue, enhance the friction power, the gravitational drive.
|parts: body, perform roll, servo motor.|
|operate: for boards into the flat shears, and exact control of slicing length. Function roll guide screw adjustment manage, roller surface area hanging rubber processing, enhanced friction.|
|motor: servo five.5KW|
seven. Shears: Q11-3*1600 electric powered shears. Employed for precise cutting of plate right after leveling.
eight. CZPT belt:
|Motor energy two.2kw|
|The conveying speed is significantly less than sixty m/min|
|CZPT belt length 3000 mm|
|flat belt, rack|
|motor drive system|
eight.3 qualities: shear plate shearing equipment beneath the 1st tumble in the independent transmission belt, flat belt and the plate conveyor to stamp substance.
9. Pneumatic content stacking unit:
Is made up of cylinder, rack, blanking regulating system, a longitudinal and transverse double positioning mechanism, composition, palletizing size a thousand-3000mm. its position is chopping the sheet stacking, by a cycloid pin wheel reducer travel, can transfer CZPT and backward, and can in accordance to consumer requirements, the sheet stacking automated jointly.
Blanking platform with lifting unit, convenient stacking. CZPT motion, duration 3000mm.
10. Servo electrical method:
By the energy distribution cupboard and the working desk:
Performance: power specifications: 380V + 10%, 50Hz + 5%, three section AC.
The device of electrical technique (in conditions of the structure of the construction of the external) is primarily composed of a control station, junction box and the detecting aspect and govt factors. The servo manage technique, automated velocity, sluggish velocity, brake, shearing procedures, hassle-free operation (terminal to the perimeter from the need aspect, the ego), and touch display screen centralized management operation.
The principal electrical elements assortment of CHINT, servo motor choice of domestic properly-known brands.
Connection among gear and power line is dependable for the consumer.
eleven. CZPT program:
The method adopts integrated pump, valve block put in in the tank and dispersed bed.
The principal hydraulic valve goods howard.
Rated operating pressure of hydraulic method 16MPa.
CZPT oil person owned.
twelve. Pneumatic and lubrication program:
|Pneumatic technique strain .six MPa|
|Gasoline program wants 800 liters / min|
|ZheJiang Yadeke pneumatic factors assortment of goods, mainly for the use of stack feeding gadget.|
|The gear box or the velocity reducer is lubricated by oil tank.|
|Gasoline source consumer owned|
13. Other recommendations:
thirteen.1 Manufacturing line equipment spray paint dry paint. If end users have particular demands for the equipment to provide the coloration tone, or composing.
thirteen.two Basis development, set up and debugging of embedded parts and the use of drinking water, oil, gas and electrical power by the person liable
13.three the gas source of the total established of gear is equipped with the consumer.
thirteen.four installation and commissioning is concluded, the two sides need to take care of the handover procedures, not for the acceptance of the handover techniques and place into use, that is, the two sides agreed to settle for certified.
thirteen.5 other issues of negotiation.
LINAN XINRAN Photo voltaic Gear CO., LTD
No.702 Xihu (West Lake) Dis. Creating, Wanma Road, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210 [F]: () 571 23659717
Ms. Julia Yan
[M]: () 18668118322