Product Description
Quiet stable and reliable for long life operation
| Motor type | 63ZYT-125-24 | |
| Protection grade | IP50 | |
| Duty cycle | S1 (100%) | |
| Rated voltage | 24 | V |
| Rated current | 4.9 | A |
| Input power | 117.6 | W |
| No-load current | 0.4 | A |
| Rated torque | 0.27 | Nm |
| Rated speed | 3300 | ±10% rpm |
| Rated output power | 93.3 | W |
| Friction torque | 2 | Ncm |
| efficiency | 80% | |
| Maximum torque | 1.3 | ±10% Nm |
| Maximum current | 23 | A |
| No-load speed | 3650 | ±10% rpm |
| Maximum power | 245 | W |
| Maximum shell temperature | 85 | ºC |
| Weight | 1.7 | Kg |
| Planetary gear box | F1130 | |
| Protection grade | IP65 | |
| Reduction ratio | 710.5:1 | |
| Rated torque | 120 | Nm |
| Maximum torque | 180 | Nm |
| Ambient temperature | -20 to 85 | ºC |
| Grease Smart | Smart top 28 | |
| Grease temperature range | -20 to 160 | ºC |
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| Function: | Control, Driving |
|---|---|
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Certification: | ISO9001, CCC, CE |
| Brand: | Jintian |
| Power: | 117.6W |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
editor by CX 2024-04-04
China factory ZD 3000, 3100, 3200rpm Brushed Electric DC Gear Motor with Planetary Gearbox brushless motor
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Features:
1) Dimensions: 80mm
2) Power: 25, 40W
3) Voltage(V): 12, 24, 90V
4) Speed(nS): 3000, 3100, 3200rpm
5) Reduction ratio: 3~ 200K &250~2000k(MID gearbox 4GN10X)
Usage:
Our motors can be widely used in medical appliance, packing mechanism, printing mechanism, cup making machine, textile machinery, and so on.
Certification: CE, UL, ISO9001 and RoHS
| Gearhead Model | Gear Ratio |
| 5GN *K | 3,3.6,5,6,7.5,9,12.5,15,18,25,30,36,50,60,75,90,100,120,150,180,200 |
| 5GN10XK(Decimal gearhead) | |
Range Of Gear Motor
Pleas click the click button to view more detailed specification for each serie of Gear Motor.
Other Related Products
Click here to find what you are looking for:
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
| Operating Speed: | Constant Speed |
|---|---|
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Structure and Working Principle: | Brush |
| Customization: |
Available
| Customized Request |
|---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-05-29
China Professional ZD Spiral Bevel Brush DC Electric Gear Motor with Planetary gearbox manufacturer
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Product Description:
Gear Motor-Torque Table Allowance Torque Unit:Upside (N.m)/Belowside (kgf.cm)
•Gearhead and Intermediate gearhead are sold separately.
•Enter the reduction ratio into the blank() within the model name.
•The speed is calculated by dividing the motor’s synchronous speed by the reduction ratio. The actual speed is 2%~20% less than the displayed value, depending on the size of the load.
•To reduce the speed beyond the reduction ratio in the following table, attach an intermediate gearhead (reduction ratio: 10) between the reducer and motor. In that case, the permissible torque is 8N-m.
|
Type Motor/Gearhead |
Gear Ratio |
3 |
3.6 |
5 |
6 |
7.5 |
9 |
12.5 |
15 |
18 |
25 |
30 |
36 |
50 |
60 |
75 |
90 |
100 |
120 |
150 |
180 |
|
Speed r/min |
1000 |
833 |
600 |
500 |
400 |
333 |
240 |
200 |
166 |
120 |
100 |
83 |
60 |
50 |
40 |
33 |
30 |
25 |
20 |
16 |
|
| Z4D40-90GN(4GN10XK) |
4GN()RC/ 4GN()RT |
0.25 |
0.30 |
0.42 |
0.50 |
0.70 |
0.84 |
1.16 |
1.39 |
1.67 |
2.32 |
2.78 |
3.34 |
4.64 |
5.01 |
6.27 |
7.52 |
8.00 |
8.00 |
8.00 |
8.00 |
|
2.55 |
3.06 |
4.28 |
5.10 |
7.14 |
8.57 |
11.8 |
14.2 |
17.0 |
23.7 |
28.4 |
34.1 |
47.3 |
51.1 |
64.0 |
76.7 |
80.0 |
80.0 |
80.0 |
8.00 |
Dimensions(Unit:mm):
Other Related Products
Click here to find what you are looking for:
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
| Application: | Universal, Industrial, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Structure and Working Principle: | Brushless |
| Certification: | ISO9001, CCC |
| Transport Package: | Cnt |
| Specification: | UL, CE, ISO9001, CCC, RoHS |
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-05-12
China factory ZD 10W-300W Electric Brushless DC Planetary Gear Motor With Gearbox for Automatic Lawn Mower motor brushes
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Planetary Gear Motor
| MOTOR FRAME SIZE | 32 mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105mm / 120mm |
| MOTOR TYPE | Brush or Brushless |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | 12V,24V,48V |
| Accessories | Electric Brake / Encoder |
| GEARBOX FRAME SIZE | 32 mm / 42mm / 52mm / 62mm /72mm/82mm |
| Gear Ratio | 3.65K-392.98K |
| Type Of Pinion | GN Type / GU Type |
Type Of Planetary Gear Motor
Other Products
Company Profile
| Application: | Universal, Industrial, Household Appliances |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Type: | Z2 |
| Customization: |
Available
| Customized Request |
|---|
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by CX 2023-05-10
China Best Sales ZD 10W-300W Electric Brushless DC Planetary Gear Motor With Gearbox for Automatic Lawn Mower with Hot selling
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Planetary Gear Motor
| MOTOR FRAME SIZE | 32 mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105mm / 120mm |
| MOTOR TYPE | Brush or Brushless |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | 12V,24V,48V |
| Accessories | Electric Brake / Encoder |
| GEARBOX FRAME SIZE | 32 mm / 42mm / 52mm / 62mm /72mm/82mm |
| Gear Ratio | 3.65K-392.98K |
| Type Of Pinion | GN Type / GU Type |
Type Of Planetary Gear Motor
Other Products
Company Profile
| Application: | Universal, Industrial, Household Appliances |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Type: | Z2 |
| Customization: |
Available
| Customized Request |
|---|
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-05-09
China 12V 24V Gearbox Electric Reducer DC Planetary Metal Gear Geared Box Brush Motor 16mm Manufacture Lock Toy Motorized Awning motor armature
Merchandise Description
16mm Gearbox Electric powered Reducer DC Planetary Gear Box Motor
• Manufacturer Portion Amount: DP163-04&05
• Gearbox Variety: Planetary Gearbox
• Equipment Ratio:1:4~1:1014
• Electric Planetary Reducer Dimensions: 16mm
• Software: Automatic Window Bind Motor,
Medical Instrument Motor:
I. CH planetary gearbox make use of large precision reducing gears that the most essential areas of the planetary gearbox, Our micro DC Planetary Equipment Motor are characterised by large precision, large reduction gear ratio, minimal sounds, long support life, massive bearing ability and outstanding interruption resistance and good quality can change imports with high-conclude types in Europe, America, Japan item.
DC Planetary Gear Motor broadly used in office automation, intelligence furniture, manufacturing automation, health-related equipment, monetary equipment and match equipment sector, these kinds of as automatic window opener, glass curtain wall, vehicle curtain, financial institution ATM, automated cash register, notice vending machine, phase lime light-weight and other automatic devices.
Drawing of DC Motor with Planetary Gear Box:
DC Motor + Gearbox Technical specs
|
Reduction ratio |
one/four |
1/14 |
1/16 |
1/19 |
1/29 |
1/53 |
1/sixty two |
1/72 |
1/84 |
one/104 |
one/128 |
1/157 |
1/231 |
1/316 |
1/370 |
1/455 |
1/561 |
1/690 |
one/1014 |
|||||
|
12V |
Rated torque(g.cm) |
21 |
60 |
70 |
82 |
a hundred and twenty |
193 |
220 |
260 |
three hundred |
380 |
460 |
550 |
700 |
950 |
1100 |
1350 |
1700 |
2000 |
2400 |
||||
|
Rated pace(rpm) |
1330 |
430 |
377 |
315 |
205 |
117 |
a hundred |
85 |
seventy three |
fifty nine |
48 |
39 |
26 |
19 |
sixteen |
thirteen.5 |
eleven |
eight.9 |
six |
|||||
|
24V |
Rated torque(g.cm) |
31 |
85 |
103 |
120 |
180 |
284 |
330 |
380 |
450 |
560 |
690 |
850 |
a thousand |
1400 |
1600 |
2000 |
2000 |
2400 |
2400 |
||||
|
Rated speed(rpm) |
2400 |
760 |
669 |
555 |
365 |
208 |
a hundred and seventy |
a hundred and fifty |
a hundred thirty |
105 |
85 |
69 |
47 |
34 |
29 |
24 |
19.5 |
15.9 |
11 |
|||||
|
Rotation route |
CW |
|||||||||||||||||||||||
|
Size(L-mm) |
15.05 |
eighteen.70 |
22.35 |
26.00 |
29.65 |
|||||||||||||||||||
DC Motor Technical specs
|
Rated volt(V) |
Rated torque (g.cm) |
Rated velocity(rpm) |
Rated existing(mA) |
No load velocity(rpm) |
No load recent(mA) |
Fat(g) |
|
12 |
six.one |
6200 |
<=85 |
8000 |
<=50 |
eighteen |
|
24 |
nine. |
11000 |
<=90 |
13500 |
<=50 |
eighteen |
Factory Ability
I.CHMOTION has been specializing in micro motors, equipment motors and motor parts since 2006. Our major goods are DC Brushed Motor, DC Gear Motor, Planetary Equipment Motor, Planetary Gearbox, Gear Wheel and so on. Our items are broadly used and used in the following industries: entertainment programs, vehicles, property and industrial appliances and equipment.
Function circulation:
Benefits:
one. Reliable supplier, direct manufacture
2. Open for general discussion and questions
3. Talented staff of engineers supplying progressive technological options
four. Fast services on return and mend benefits
five. 0.1% defect fee and 1 – 2 12 months assure interval.
Bundle:
-Picking most secure packing strategy for your goods
-Delivery upon customers’ conditions and request
-Lead time is all around 4 to 8 weeks.
We can also supply other comparable items,
16mm DC Planetary Geared Motor 22mm DC Planetary Geared Motor 28mm DC Planetary Geared Motor
32mm DC Planetary Geared Motor 36mm DC Planetary Geared Motor
FAQ:
Q: What is actually the bare minimum order amount of DC Gear Motor?
A: Our least order amount depends on different Geared motor types, you should electronic mail us to check out. Also, we generally do not settle for individual use motor orders.
Q: What is actually your transport strategy for Planetary Equipment motors?
A: For samples and offers considerably less than 100kg, we usually recommend express delivery For weighty deals, we normally propose air shipping or sea delivery. But it all relies upon on our customers’ requirements.
Q: What certifications do you have?
A: We currently have CE and ROSH certifications.
Q: Can you send out me your price tag record of Gear Motor, Equipment box and Gear wheel?
A: Considering that we have hundreds of various products, and price differs for every different technical specs, we are not CZPT to offer a price list. But we can quotation in 24 several hours once obtained your inquire to make certain you can get the value in time.
Q: What is software of this 16mm Geared motor?
A: Digital Lock Motor, Optic Gear Motor, Micro System Motor
|
US $3-15 / Piece | |
1 Piece (Min. Order) |
###
| Structure and Working Principle: | Brush |
|---|---|
| Brand: | I.CH |
| Size: | 16mm |
| Voltage: | 12V, 24V |
| Torque: | 21g.Cm-2400g.Cm |
| Rated Speed: | 6rpm-2400rpm |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
Reduction ratio |
1/4 |
1/14 |
1/16 |
1/19 |
1/29 |
1/53 |
1/62 |
1/72 |
1/84 |
1/104 |
1/128 |
1/157 |
1/231 |
1/316 |
1/370 |
1/455 |
1/561 |
1/690 |
1/1014 |
|||||
|
12V |
Rated torque(g.cm) |
21 |
60 |
70 |
82 |
120 |
193 |
220 |
260 |
300 |
380 |
460 |
550 |
700 |
950 |
1100 |
1350 |
1700 |
2000 |
2400 |
||||
|
Rated speed(rpm) |
1330 |
430 |
377 |
315 |
205 |
117 |
100 |
85 |
73 |
59 |
48 |
39 |
26 |
19 |
16 |
13.5 |
11 |
8.9 |
6 |
|||||
|
24V |
Rated torque(g.cm) |
31 |
85 |
103 |
120 |
180 |
284 |
330 |
380 |
450 |
560 |
690 |
850 |
1000 |
1400 |
1600 |
2000 |
2000 |
2400 |
2400 |
||||
|
Rated speed(rpm) |
2400 |
760 |
669 |
555 |
365 |
208 |
170 |
150 |
130 |
105 |
85 |
69 |
47 |
34 |
29 |
24 |
19.5 |
15.9 |
11 |
|||||
|
Rotation direction |
CW |
|||||||||||||||||||||||
|
Length(L-mm) |
15.05 |
18.70 |
22.35 |
26.00 |
29.65 |
|||||||||||||||||||
###
|
Rated volt(V) |
Rated torque (g.cm) |
Rated speed(rpm) |
Rated current(mA) |
No load speed(rpm) |
No load current(mA) |
Weight(g) |
|
12 |
6.1 |
6200 |
<=85 |
8000 |
<=50 |
18 |
|
24 |
9.0 |
11000 |
<=90 |
13500 |
<=50 |
18 |
|
US $3-15 / Piece | |
1 Piece (Min. Order) |
###
| Structure and Working Principle: | Brush |
|---|---|
| Brand: | I.CH |
| Size: | 16mm |
| Voltage: | 12V, 24V |
| Torque: | 21g.Cm-2400g.Cm |
| Rated Speed: | 6rpm-2400rpm |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
Reduction ratio |
1/4 |
1/14 |
1/16 |
1/19 |
1/29 |
1/53 |
1/62 |
1/72 |
1/84 |
1/104 |
1/128 |
1/157 |
1/231 |
1/316 |
1/370 |
1/455 |
1/561 |
1/690 |
1/1014 |
|||||
|
12V |
Rated torque(g.cm) |
21 |
60 |
70 |
82 |
120 |
193 |
220 |
260 |
300 |
380 |
460 |
550 |
700 |
950 |
1100 |
1350 |
1700 |
2000 |
2400 |
||||
|
Rated speed(rpm) |
1330 |
430 |
377 |
315 |
205 |
117 |
100 |
85 |
73 |
59 |
48 |
39 |
26 |
19 |
16 |
13.5 |
11 |
8.9 |
6 |
|||||
|
24V |
Rated torque(g.cm) |
31 |
85 |
103 |
120 |
180 |
284 |
330 |
380 |
450 |
560 |
690 |
850 |
1000 |
1400 |
1600 |
2000 |
2000 |
2400 |
2400 |
||||
|
Rated speed(rpm) |
2400 |
760 |
669 |
555 |
365 |
208 |
170 |
150 |
130 |
105 |
85 |
69 |
47 |
34 |
29 |
24 |
19.5 |
15.9 |
11 |
|||||
|
Rotation direction |
CW |
|||||||||||||||||||||||
|
Length(L-mm) |
15.05 |
18.70 |
22.35 |
26.00 |
29.65 |
|||||||||||||||||||
###
|
Rated volt(V) |
Rated torque (g.cm) |
Rated speed(rpm) |
Rated current(mA) |
No load speed(rpm) |
No load current(mA) |
Weight(g) |
|
12 |
6.1 |
6200 |
<=85 |
8000 |
<=50 |
18 |
|
24 |
9.0 |
11000 |
<=90 |
13500 |
<=50 |
18 |
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by czh 2023-01-12
China Dmke 12V 24V 36V 48V 310V Electric DC Brushless DC Geared Servo Motor/ BLDC Motor with Encoder / Planetary Gearbox / Brake motorbase
Product Description
Merchandise Description
Feature:
A. High power assortment from 75W to 15KW
B. Dia: 57mm-180mm
C. Straightforward for speed & course adjustment
D. Prosperous inventory and quick shipping and delivery time in ten working times
E. Robust stability for driver/controller
F. Lifetime over steady 10000 hrs
G. IP65 protection rank is available for us
H. Earlier mentioned 90% enery efficiency motor is obtainable
I. 3D file is offered if consumers required
K.Higher-performance and secure matching driver and controller
Δ Kindly remind: As various clients may need various motor parameter for fitting your equipment. If below motor can not in shape your need, remember to kindly send inquiry to us with details for rated electricity or torque,rated velocity, and rated voltage for our new dimensions drawing producing for you. Click on Listed here to get in touch with me. Many thanks a great deal!
Dimensions (Device: mm )
Mounting screws are included with gear head.
Gearbox Specification:
|
Gearbox Kind |
PLF60/PLE60 |
ZPLF60/ZPLE60 |
||||
|
Deceleration phase |
1 |
2 |
3 |
one |
two |
3 |
|
Length |
119 |
a hundred thirty five |
151 |
129.five |
161 |
177 |
|
Reduction ratio |
Stage 1: 3, 4, 5, 7, 10 |
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57mm 100W BLDC motor with PLF60/PLE60 Planetary Gearbox
Other Specification Sort:
Δ Motor interface, Voltage, Pace can be custom-made.
For Far more Particulars Of Item Specifications,
Make sure you Click on listed here contact us for up-to-date dimensions drawing if you have other distinct parameter needed. Thanks
Much more Motor Flange Measurement
Δ Much more Motor Flange Dimension to decide on, if you need to have other size. Welcome to speak to us to custom.
BLDC Motor with Gearbox Variety
Business Profile
DMKE motor was founded in China, HangZhou town,Xihu (West Lake) Dis. district, in 2009. Soon after twelve years’ creative imagination and improvement, we became 1 of the foremost high-tech firms in China in dc motor market.
We specialize in higher precision micro dc equipment motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers and so forth. And we create brushless dc motor and controller with vast electrical power assortment from 5 watt to 20 kilowatt also dc servo motor electrical power variety from 50 watt to 10 kilowatt. They are extensively utilized in computerized guided automobile , robots, lifting equipment,cleansing equipment, health-related tools, packing machinery, and numerous other industrial automated equipments.
With a plant location of 4000 square meters, we have developed our own supply chain with higher quality manage standard and handed ISO9001 certificate of quality system.
With a lot more than 10 engineers for brushless dc motor and controllers’ analysis and development, we possess sturdy unbiased layout and advancement capacity. Personalized-created motors and controllers are widely acknowledged by us. At the very same time, we have engineers who can speak fluent English. That makes we can offer intime right after-income help and direction smoothly for our consumers.
Our motors are exported around the world, and above eighty% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea and many others. We are searching forward to establishing prolonged-time period enterprise connection jointly with you for mutual business good results.
FAQ
Q1: What kind motors you can offer?
A1: For now, we mostly offer everlasting magnet brushless dc motor, dc gear motor, micro dc motor, planetary equipment motor, dc servo motor, brush dc motors, with diameter assortment from 16 to 220mm,and electrical power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can acknowledge 1 pcs for sample creating for your screening,and the price for sample making will have ten% to thirty% difference than bulk cost based on distinct style.
Q3: Could you ship me a cost list?
A3: For all of our motors, they are tailored dependent on various demands like electrical power, voltage, equipment ratio, rated torque and shaft diameter and so on. The cost also differs according to distinct buy qty. So it really is tough for us to give a cost listing.
If you can share your thorough specification and order qty, we’ll see what offer we can supply.
Q4: Are you motors reversible?
A4: Indeed, nearly all dc and ac motor are reversible. We have specialized folks who can educate how to get the purpose by different wire relationship.
Q5: Is it attainable for you to build new motors if we offer the tooling value?
A5: Indeed. Remember to kindly share the comprehensive demands like overall performance, size, once-a-year quantity, target price tag and so on. Then we’ll make our analysis to see if we can set up or not.
Q6:How about your shipping time?
A6: For micro brush dc equipment motor, the sample delivery time is 2-5 times, bulk shipping and delivery time is about fifteen-twenty days, relies upon on the order qty.
For brushless dc motor, the sample supply time is about 10-fifteen times bulk time is 15-twenty times.
Pleasecontact us for ultimate reference.
Q7:What is actually your warranty conditions?
A6: A single yr
| Application: | Universal, Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
###
| Samples: |
US$ 768/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
Gearbox Type
|
PLF60/PLE60
|
ZPLF60/ZPLE60
|
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Deceleration stage
|
1
|
2
|
3
|
1
|
2
|
3
|
|
Length
|
119
|
135
|
151
|
129.5
|
161
|
177
|
|
Reduction ratio
|
Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70 Level 3: 64, 80, 100, 125, 140, 175, 200, 250 |
|||||
| Application: | Universal, Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
###
| Samples: |
US$ 768/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
Gearbox Type
|
PLF60/PLE60
|
ZPLF60/ZPLE60
|
||||
|
Deceleration stage
|
1
|
2
|
3
|
1
|
2
|
3
|
|
Length
|
119
|
135
|
151
|
129.5
|
161
|
177
|
|
Reduction ratio
|
Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70 Level 3: 64, 80, 100, 125, 140, 175, 200, 250 |
|||||
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by czh 2023-01-07
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We can offer a entire-range of electrical power transmission merchandise like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. specialize in electricity transmission items, CATV items, mechanical seal, hydraulic and Pheumatic, and promotional goods. we have attained the believe in of consumers throughout the world.
Rated Enter EPT of Cycloidal EPT for Solitary-phase EPT
| Stand no period | EPT Ratio | ||||||||
| 11 | 17 | 23 | 29 | 35 | 43 | fifty nine | 71 | 87 | |
| X2 B0 |
period75 period55 |
period55 | period37 period25 |
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two period2 1 period5 |
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one period1 period75 |
period55 | |||||
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four three |
two period2 one period5 |
1 period5 1 period1 |
1 period1 period75 |
period75 | ||||
| X5 B3 |
seven period5 5 period5 |
five period5 4 |
four three |
three two period2 |
two period2 one period5 |
1 period5 | |||
| X6 B4 |
eleven 7 period5 |
seven period5 five period5 |
5 period5 4 |
four three |
three two period2 |
two period2 | |||
| X7 | 15 eleven |
11 7 period5 |
7 period5 five period5 |
five period5 4 |
four | ||||
| X8 B5 |
eighteen period5 15 |
fifteen eleven |
11 7 period5 |
7 period5 five period5 |
5 period5 | ||||
| X9 B6 |
22 eighteen period5 |
18 period5 15 |
15 11 |
11 | |||||
Feature colon
Large velocity ratio and large effectiveness of solitary phase EPT comma can obtain one colon87 reduction ratio comma the efficiency of a lot more than ninety percnt comma if the use of multi-phase EPT comma reduction ratio is bigger interval
Compact structure and little quantity because of to the adoption of planetary EPT principle comma the input shaft output shaft in the same aXiHu (West Lake) Dis.s line comma so that its model to get the smallest achievable measurement period
Clean running noise low cycloidal needle enamel meshing tooth variety comma overlap coefficient is massive and has the system of components balance comma vibration and noise limit in the bare minimum diploma time period
The use of reliable comma EPT lifestyle simply because the principal areas of the high carbon chromium metal material comma following quenching therapy lparHRC58 ~ 62 rpar to acquire high energy comma and comma portion of the EPT get in touch with making use of rolling friction comma so EPT lifestyle time period
Software spot
Cycloid EPT EPT utilizes cycloid tooth meshing comma planetary EPT principle comma so it is normally called planetary cycloid EPT period
Planetary cycloid pin-wheel EPT can be widely employed in petroleum comma environmental security comma chemical business comma cement comma transportation comma textile comma pharmaceutical comma foods comma printing comma lifting comma mining comma metallurgy comma design comma EPT generation and other EPT comma as a driving or decelerating unit comma the EPT is divided into horizontal comma vertical comma biaXiHu (West Lake) Dis.al and direct assembly manner interval
Its EPT sleek framework in several circumstances can exchange the ordinary cylindrical EPT EPT and worm EPT EPT comma as a result comma planetary cycloid EPT EPT is extensively utilized in different EPT and fields comma by the greater part of customers are EPTly welcomed time period
Characteristics of transportation and EPT
Limited shipping and delivery period commato make sure well timed shipping time period
TigEPT EPT commato guarantee the goods are not ruined in the course of transportation period
Numerous modes of transportation commato make certain safe and well timed transportation
Adhere to up the EPT process of order commato make sure product shipping and delivery to consumers time period
EPT shelf life comma to make sure client expertise interval
FAQ
Q1 colon Are you a buying and selling organization or a manufacturer quest
A colon We are a manufacturer in EPTngsu Province comma EPT period of time Our business owns the potential of manufacturing comma processing comma creating and R ampD interval We welcome your go to time period
Q2 colon How we select versions and specs quest
A colon According to the particular specifics of the calls for from the part of enquiry comma we will advocate the merchandise apos designs upon synthesizing the elements of area of products utilization comma EPT comma torque arm and ratio period time period time period
Q3 colon How is your price quest Can you provide any low cost quest
A colon Our charges are alwaEPTcompetitive interval If the client can location a big order comma we certainly will allow discount period of time
This fall colon How EPT ought to I hold out for the feedback soon after I deliver the enquiry quest
A colon We will reply the enquiries with no any hold off comma twelve hrs at most interval
Q5 colon What is your item guarantee period of time quest
A colon We have the certifications of ISO99001 commaCE comma
Q6 colon What EPT are your EPTes getting employed quest
A colon Our EPTes are extensively utilized to metallurgical gear comma mining tools comma EPT equipment comma foods EPTry comma EPT products comma tobacco products and so on time period
