Product Description
Product Description
HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world.
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents, which makes CZPT the most trustable and reliable manufacturer.
| No | Model | AC380.24.500 |
| 1 | Stages | 4 |
| 2 | Ratio | 1093.5:1 |
| 3 | Rated Output Torque | 500 Nm |
| 4 | Max Output Torque | 700 Nm |
| 5 | Rated Output Speed | 2.4 rpm |
| 6 | Rated Current | 1.7A |
| 7 | Rated Voltage | AC 380V |
| 8 | Noise | ≤60dB |
| 9 | Temperature | -40-80ºC |
Successful Projects
Exhibition
HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.
Production & Test Equipments
Certifications
Packaging & Shipping
FAQ
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be CZPT to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A: Yes, we provide customized services. You only need to put forward your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
| Application: | Industrial |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Samples: |
US$ 160/Piece
1 Piece(Min.Order) | |
|---|
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by CX 2023-05-26
China Custom High Torque 380V AC Planetary Gear Motor brushless motor
Product Description
Product Description
HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world.
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents, which makes CZPT the most trustable and reliable manufacturer.
| No | Model | AC380.24.500 |
| 1 | Stages | 4 |
| 2 | Ratio | 1093.5:1 |
| 3 | Rated Output Torque | 500 Nm |
| 4 | Max Output Torque | 700 Nm |
| 5 | Rated Output Speed | 2.4 rpm |
| 6 | Rated Current | 1.7A |
| 7 | Rated Voltage | AC 380V |
| 8 | Noise | ≤60dB |
| 9 | Temperature | -40-80ºC |
Successful Projects
Exhibition
HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.
Production & Test Equipments
Certifications
Packaging & Shipping
FAQ
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be CZPT to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A: Yes, we provide customized services. You only need to put forward your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
| Application: | Industrial |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Samples: |
US$ 160/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-05-25
Best China manufacturer & factory high in Sao Jose dos Campos Brazil quality Cycloid pin gear reducer three phase 380V planetary gearbox BW0 BWD0 for low speed motor supplier With high quality best price
With several years’ experience in this line, we will be reliable by our benefits in competitive price tag, one particular-time shipping, prompt reaction, on-hand engineering assist and very good soon after-product sales providers.Moreover, all our generation techniques are in compliance with ISO9001 requirements.
Overview
Swift Particulars
- Relevant Industries:
-
Manufacturing Plant
- Solution name:
-
Cycloid pinwheel planetary reducer
- Coloration:
-
Customer’s Quest
- Bearing:
-
NSK Bearing
- Ratio:
-
eleven~87
- Mounting Position:
-
Horizontal and Vertical
- Output torque:
-
2.6-1195N.M
- Output speed:
-
.16-1028r/min
- Material:
-
Solid Iron
- Guarantee:
-
one-2 Many years
Our patented coupling mechanism C Line is the outcome of our information and advancement. It enables easy coupling and uncoupling of the PTO generate shaft. The include offers the person far more convenience because of its ergonomically and compact sort. The users’ protection is certain, since he cannot get entangled in protruding areas of the yoke. There is also considerably less grime present at dealing with and there are less troubles linked with it.
Packaging & Delivery
-
Guide Time
: -
Quantity(Luggage) 1 – one 2 – five >5 Est. Time(times) three twelve To be negotiated
On the web Customization
Solution Introduction
“EPG” manufacturer rotocultivator ploughshares in T.S. overall strains produced in our manufacturing unit have been analyzed and appraised by the Ministry of Agriculture and have received the license of popularizing farm machinery promulgated by the Ministry of Agriculture of the People’s Republic of China.
Cycloid Pinwheel Planetary Reducer
◆High velocity ratio and large performance one-stage transmission can obtain a deceleration ratio of 1:87, and the effectiveness is much more than 90%. If multi-stage transmission is used, the deceleration ratio will be more substantial.
◆Because planetary transmission basic principle is adopted, the enter shaft and output shaft are on the very same axis line, so that the device design can get the smallest achievable dimensions.
◆The quantity of meshing tooth of cycloidal needle enamel with sleek working sound and lower cycloidal sound is a lot more, the overlap coefficient is greater, and the system of balancing device parts tends to make the vibration and voice constrained to a least.
◆Reliable use and lengthy service daily life because the major components are made of substantial carbon chromium metal, higher strength is received by quenching (HRC58-sixty two), and rolling friction is used in some transmission contacts, so the support life is long.
Suited for vertical mixer
Cycloid Pinwheel Planetary Reducer Installation Dimensions
Air tightness examination
Company Profile
ZJ Devo Equipment Technologies Co., Ltd.
Our company was started in 2018. It was launched by a group of young people with enterprising spirit. It is determined to make a great gear box in 100 years. The company is fifty-one hundred individuals, with professional R&D, layout, sales group, products offer nicely at residence and overseas, the market place is primarily concentrated overseas. Give consumers with personalised answers. On the basis of reciprocity and mutual benefit, the firm insists on conference customers’needs with substantial top quality and successful support.
We have professional engineers who can give you with personalized solutions to meet up with certain demands. Merchandise can satisfy the needs of several application locations. Silk and titanium items can fulfill the requirements of numerous software fields. They have been successfully utilized in meat, seafood and aquatic items processing market, baking market, canning sector, beverage and dairy goods processing market, fruit and vegetable processing sector, pharmaceutical and cosmetics industry and battery production, corrugated paper generation, tire creation and other generation fields.
Software Discipline
BREATHER Design and style Despite the fact that there are dozens of stock breathers and vent plugs on the market place, EPT screening found none to be completely successful beneath all functioning conditions. Variables this kind of as input/output velocity, direction of rotation, oil level and viscosity, and reducer mounting situation all affect breather functionality.
●Packaging Products ●Chemical Mixing Tools ●Stage Tools
●Electric Energy Equipment ●Textile Gear ●Iron and Metal Metallurgy
Packing Transporting
Traits of transportation and packaging:
● Brief supply time period,to guarantee timely shipping.
● Tight packing,to ensure the goods are not damaged throughout transportation.
● Different modes of transportation,to ensure secure and timely transportation.
● Adhere to up the total procedure of order,to ensure item shipping to customers.
● Long shelf existence, to make sure client encounter.
Suggestion:
|
Manner of transportation |
Bodyweight Range |
Transportation Time |
Edge |
Disadvantage |
|
Specific Shipping and delivery |
Under 50kg |
All around a week |
Short direct time, Door-to-door supply |
Substantial Categorical Expense |
|
Air Transportation |
30kg-150kg |
Around a week |
Short direct time |
Higher Convey Value, Client pick-up |
|
Sea Transportation |
Above 150kg |
15-20 days |
Lower expense |
Prolonged transportation time |
|
Railway Transportation |
In excess of 100kg |
15-20 times |
Inland transportation |
Influenced by geography |
FAQ
Q1: Are you a investing organization or a company ?
A: We are a producer in ZJ Province, China. Our firm owns
the capability of manufacturing, processing, creating and R&D. We welcome your go to.
Q2: How we pick versions and technical specs?
A: According to the distinct specifics of the needs from the portion of enquiry,
we will suggest the products’ models on synthesizing the aspects of
discipline of items utilization, power, torque arm and ratio…
Q3: How is your price tag? Can you provide any discount?
A: Our rates are often aggressive. If the consumer can location a huge purchase,
we absolutely will allow discount.
This fall: How prolonged need to I wait around for the feedback soon after I deliver the enquiry?
A4: We will reply as quickly as achievable, twelve hours at most.
Q5: What is your merchandise warranty period of time?
A: We have the certifications of ISO9001,CE, SGS.
Q6: What industries are your gearboxes being utilised?
A: Our gearboxes are broadly utilized to metallurgical products, mining
gear, automation gear, foodstuff machinery, packaging tools,
tobacco products and so on.
