Product Description
Y2 10HP 15HP 20HP 25HP 30HP 40HP 50HP 60HP Three 3 Phase AC induction electric Motor
Recommendation
Product Description
| Model | kw | HP | Current | Speed | Eff | Power Factor | Tst/Tn | Ist/In | Tmax/Tn |
| Y2-90L-4 | 1.5 | 2 | 3.65A | 1400 rpm | 79% | 0.79 | 2.3 | 6.5 | 2.3 |
Company Profile
FAQ
- There are other factors that cause motor vibration and noise!
Axial vibration and noise of end caps
The axial vibration of the end cover is 1 of the sources of mechanical noise, which is mainly excited by the bearing vibration, which is more important in small motors. The smaller the axial dynamic stiffness of the end cover, the easier it is to excite larger vibration speed and noise.
Vibration and noise of the brush unitThe vibration and noise of the brush device are caused by the poor surface condition of the commutator, the large gap between the brush and the brush holder, the small brush pressure or the improper pressure application which makes the brush skew, and the brush holder, brush holder and brush rod. It is caused by structural and technological reasons such as insufficient stiffness.
When the DC motor is running, the sliding contact condition of the brush and the commutator, as well as the cuprous oxide film formed on the surface of the commutator and a layer of graphite film and dust particles covered on it, not only affect the commutation performance of the motor, but also affect the commutation performance of the motor. to vibration and noise.
Practice has proved that due to the low temperature of the sliding contact surface at no load, the above-mentioned film is not easy to form, and the dry friction between the brush and the commutator increases the noise. For example, when the no-load operation cycle of the rolling DC motor accounts for more than 50% of the total time, the noise under no-load conditions is 6~10dB higher than that under load. This vibration is different from the vibration of the commutator surface due to mechanical reasons, which can be detected when the motor is running at low speed (vibration is felt when the brush is touched by hand). The frequency spectrum of brush vibration noise generated by sliding contact is generally in the range of 1000~-8000Hz, and it does not change much when the motor speed changes, which is 1 of the characteristics that distinguish it from mechanical reasons.
The brush vibration noise produced by the sliding contact is also related to the brush polarity. For example, the positive brush of a DC generator has less vibration than the negative brush; because the positive brush can separate graphite and carbon crystals, absorb moisture on the surface of the commutator to form a lubricating film, and the negative brush removes it. The formation of the sliding contact film is also related to the grade of the brush. The selection of the grade is first to ensure good commutation performance, but at the same time, the vibration and noise of the brush should also be considered.
In addition to mechanical noise, aerodynamic noise is also a major problem in motor noise control. Especially for high-speed motors, this problem is relatively concentrated. In the tweet after bearing, Ms. participated in the meeting and chose some content to share with you.
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| Application: | Industrial |
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| Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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editor by CX 2024-03-27
China Good quality CZPT Gear Box Motors 6V Low Voltage Small DC Gear Motor Electric DC Motor with high quality
Product Description
Product Parameters
Model No.: KM-20A130F-195-1261
Size details:
- Motor Diameter: φ20.4mm
- Motor housing length: 16mm
- Shaft length: customization
Specifications:
- Rated voltage: DC 12V
- Direction of rotation: CW/CCW
- No load speed: 61rpm
- No load current:0.092A
- Rated torque: 2500g.cm
- Rated speed:49.3rpm
- Rated current: 0.25A
All technical data can custom made for different application.
Other Customized items:
- DC motor, gearbox motor, vibration motor, automotive motor.
- Accessories offered like encoder, gear, worm, wire, connector.
- Ball-bearing or Oil-impregnated bearing.
- Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
- Metal end cap or plastic end cap.
- Precious metal brush/ carbon brush.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
| Customized Request |
|---|
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by CX 2023-11-13
China Brush/Brushless DC Motor 2/3/6/9/12/24 PMDC/BLDC Small Electric Planetary Gear/Worm Gear Motor with Best Sales
Product Description
Brush&solBrushless DC Motor 2&sol3&sol6&sol9&sol12&sol24 PMDC&solBLDC Little Electric Planetary Gear&solWorm Equipment Motor
Description
Model LRF-320
Rated voltage DC 3 V
Rated power 0.14 W
Rated current .09 A
Rated torque 5 g.cm &lpar0.forty nine mN.m)
Rated RPM 3300 rpm
Standard apps
-Autolocker, hair cutter, wireless remoter &sol remote controller
-Audio and visible equipments: autos CD&solMD player, camcord
-Place of work automation gear: CD&solDVD, CDR generate
-House appliances, blood pressure meter
-Management motorized reducing valve
Datasheet
| Model | Voltage | Idle non-load | At max score | Stall | ||||||||
| Work variety | Nominal | speed | existing | pace | recent | torque | output | torquue | Recent | |||
| Volt. | r&solmin | A | r&solmin | A | g.cn | mN.m | w | g.cn | mN.m | A | ||
| LRF-320CH-12400 | one-5. | three | 2700 | .019 | 2300 | .060 | four. | .39 | .094 | 26 | two.fifty five | .thirty |
| LRF-320CH-1571 | two-six | two.5 | 1500 | .012 | 1100 | .039 | 3.five | .34 | .034 | fifteen | one.47 | .thirteen |
| LRF-320CH-11470 | one.5-6. | three | 2300 | .018 | 1800 | .050 | four. | .39 | .074 | 22 | two.sixteen | .twenty |
| LRF-320CH-11400 | 1-6 | three | 3300 | .571 | 2800 | .090 | five. | .49 | .14 | 32 | three.14 | .43 |
Complex drawing
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | High Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 6 |
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| Customization: |
Available
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| Model | Voltage | Idle non-load | At max rating | Stall | ||||||||
| Work range | Nominal | speed | current | speed | current | torque | output | torquue | Current | |||
| Volt. | r/min | A | r/min | A | g.cn | mN.m | w | g.cn | mN.m | A | ||
| LRF-320CH-12400 | 1-5.0 | 3 | 2700 | 0.019 | 2300 | 0.060 | 4.0 | 0.39 | 0.094 | 26 | 2.55 | 0.30 |
| LRF-320CH-10570 | 2-6 | 2.5 | 1500 | 0.012 | 1100 | 0.039 | 3.5 | 0.34 | 0.034 | 15 | 1.47 | 0.13 |
| LRF-320CH-11470 | 1.5-6.0 | 3 | 2300 | 0.018 | 1800 | 0.050 | 4.0 | 0.39 | 0.074 | 22 | 2.16 | 0.20 |
| LRF-320CH-11400 | 1-6 | 3 | 3300 | 0.025 | 2800 | 0.090 | 5.0 | 0.49 | 0.14 | 32 | 3.14 | 0.43 |
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | High Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 6 |
###
| Customization: |
Available
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| Model | Voltage | Idle non-load | At max rating | Stall | ||||||||
| Work range | Nominal | speed | current | speed | current | torque | output | torquue | Current | |||
| Volt. | r/min | A | r/min | A | g.cn | mN.m | w | g.cn | mN.m | A | ||
| LRF-320CH-12400 | 1-5.0 | 3 | 2700 | 0.019 | 2300 | 0.060 | 4.0 | 0.39 | 0.094 | 26 | 2.55 | 0.30 |
| LRF-320CH-10570 | 2-6 | 2.5 | 1500 | 0.012 | 1100 | 0.039 | 3.5 | 0.34 | 0.034 | 15 | 1.47 | 0.13 |
| LRF-320CH-11470 | 1.5-6.0 | 3 | 2300 | 0.018 | 1800 | 0.050 | 4.0 | 0.39 | 0.074 | 22 | 2.16 | 0.20 |
| LRF-320CH-11400 | 1-6 | 3 | 3300 | 0.025 | 2800 | 0.090 | 5.0 | 0.49 | 0.14 | 32 | 3.14 | 0.43 |
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by czh 2022-12-21
China 12V DC planetary small electric motor for Showers manufacturer
Solution Description
12v dc planetary little electrical motor for Showers
Main Characteristics
1.OEM/ODM 28mm gearbox in addition 395&325 everlasting magnet DC motor
2.Little size dc equipment motor with minimal pace and big torque
3.28mm gear motor offer 2.0Nm torque and a lot more trustworthy
4.Suited to little diameter, minimal sounds and big torque application
5.Dc gear motors can match encoder,11ppr
6.Reduction ratio:4,14,19,27,fifty one,one hundred,139,189,264,369,516,720
| Motor design no. | Rated voltage | No-load speed | No-load present | Rated velocity | Rated torque | Rated existing | Output power | Stall torque | Stall existing |
| VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
| TRS-395SP-1260 | 12. | 6000 | a hundred and fifty | 5000 | ninety | 650 | four.seven | 600 | 4. |
| TRS-395SP-2450 | 24. | 8000 | 100 | 4000 | eighty | 220 | three.4 | 450 | 2.3 |
Gear motor technical data : GMP28-396SP-1260-xxx
| Reduction ratio | four | 19 | 27 | fifty one | 100 | 139 | 264 | 369 | 516 | 720 |
| Duration mm | 28.5 | 36 | 36 | 43 | forty three | 50 | 50 | 50 | fifty | fifty |
| No-load velocity rpm | 1400 | three hundred | 210 | a hundred and ten | 55 | 31 | 23 | 16 | twelve | 5 |
| Rated pace rpm | 1250 | 260 | 185 | 100 | fifty | 26 | 19 | 14 | ten | seven |
| Rated torque kg.cm | .three | 1.2 | one.seven | 2.seven | five.four | 9 | 12 | sixteen | twenty | twenty |
| Max.momentary tolerance torque kg.cm | one.9 | eight | eleven | 18 | thirty | 30 | 30 | 30 | 30 | 30 |
Equipment motor technical knowledge : GMP28-396SP-2450-xxx
| Reduction ratio | four | 19 | 27 | fifty one | a hundred | 139 | 264 | 369 | 516 | 720 |
| Duration mm | 28.five | 36 | 36 | forty three | 43 | fifty | 50 | fifty | 50 | 50 |
| No-load pace rpm | 1150 | 240 | a hundred and seventy | 90 | forty eight | 26 | 19 | 14 | 10 | 7 |
| Rated pace rpm | one thousand | 210 | 150 | eighty | forty | 21 | 15 | 11 | eight | six |
| Rated torque kg.cm | .3 | 1.one | one.5 | two.4 | 4.8 | eight | eleven | fifteen | 20 | twenty |
| Max.momentary tolerance torque kg.cm | 1.four | 6 | 8.5 | 14 | 28 | thirty | thirty | 30 | 30 | thirty |
Merchandise Application
| Other Purposes: | |
| Company Equipment: | ATM, Copiers and Scanners, Forex Handling, Level of Sale, Printers, Vending Machines. |
| Meals and Beverage: | Beverage Dispensing, Hand Blenders, Blenders, Mixers, Espresso Machines, Meals Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
| Residence Entertainment and Gaming: | Gaming Devices, Video clip Games, Optical Disk Drives, RC and Electricity Toys. |
| Property Systems: | House Air flow, Air Purifiers and Dehumidifiers, Variety Hoods, Washers and Dryers, Refrigerators, Dishwashers, Ground Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines. |
| Lawn and Backyard garden: | Garden Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
| Personalized Treatment: | Hair Reducing, Hair Care, Massagers. |
| Electrical power Instruments: | Drills and Motorists, Sanders, Grinders, Polishers, Saws. |
| Digital camera and Optical: | Online video, Cameras, Projectors. |
Related Products
Packing & Delivery
Packaging: one carton packing, a hundred pieces per box.
Shipping and delivery time:
DHL: 3-5 working days
UPS: 5-7 working days
TNT: 5-7 working times
FedEx: 7-9 functioning times
EMS: 12-15 working days
By Sea: Is dependent on which nation
Our Organization
TT Motor (HK) Industrial Co., Ltd has been specializing in micro motors, gear motors and their respective parts since 2000.
Our items are extensively employed in entertainment methods, cars, property and industrial appliances and instruments and several others. Our items are reliable and long-long lasting, and backed by many years of experience. We export ninety eight% of our output worldwide.
By leveraging our tough-received popularity for honesty, dependability and high quality, TT Motor aims to proceed as a pioneer in the revenue overseas by seeking international associates. If your firm is an stop-consumer of micro-motors, a distributor or an agent, remember to make contact with us. We seem forward to getting CZPT to operate jointly with you in the around future.
Certifications
FAQ
Q: How to buy?
A: send out us inquiry → receive our quotation → negotiate information → confirm the sample → sign agreement/deposit → mass production → cargo all set → balance/shipping → further cooperation.
Q: How about Sample order?
A: Sample is obtainable for you. you should make contact with us for information. Contact us
Q: Which shipping way is avaliable?
A: DHL, UPS, FedEx, TNT, EMS, China Put up,Sea are available.The other shipping approaches are also available, you should make contact with us if you want ship by the other shipping and delivery way.
Q: How extended is the provide?
A: Devliver time depends on the quantity you order. normally it normally takes 15-25 functioning times.
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A: Make sure you get in touch with our support staff and we will affirm your get with the bundle contents.We apologize for any inconveniences.
Q: How to confirm the payment?
A: We take payment by T/T, PayPal, the other payment approaches also could be recognized,Remember to contact us before you pay by the other payment ways. Also 30-50% deposit is offered, the harmony funds must be compensated ahead of shipping.
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US $10-30 / Piece | |
50 Pieces (Min. Order) |
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| Application: | Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
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| Samples: |
US$ 30/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Motor model no. | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
| VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
| TRS-395SP-1260 | 12.0 | 6000 | 150 | 5000 | 90 | 650 | 4.7 | 600 | 4.0 |
| TRS-395SP-2450 | 24.0 | 8000 | 100 | 4000 | 80 | 220 | 3.4 | 450 | 2.3 |
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| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 139 | 264 | 369 | 516 | 720 |
| Length mm | 28.5 | 36 | 36 | 43 | 43 | 50 | 50 | 50 | 50 | 50 |
| No-load speed rpm | 1400 | 300 | 210 | 110 | 55 | 31 | 23 | 16 | 12 | 5 |
| Rated speed rpm | 1250 | 260 | 185 | 100 | 50 | 26 | 19 | 14 | 10 | 7 |
| Rated torque kg.cm | 0.3 | 1.2 | 1.7 | 2.7 | 5.4 | 9 | 12 | 16 | 20 | 20 |
| Max.momentary tolerance torque kg.cm | 1.9 | 8 | 11 | 18 | 30 | 30 | 30 | 30 | 30 | 30 |
###
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 139 | 264 | 369 | 516 | 720 |
| Length mm | 28.5 | 36 | 36 | 43 | 43 | 50 | 50 | 50 | 50 | 50 |
| No-load speed rpm | 1150 | 240 | 170 | 90 | 48 | 26 | 19 | 14 | 10 | 7 |
| Rated speed rpm | 1000 | 210 | 150 | 80 | 40 | 21 | 15 | 11 | 8 | 6 |
| Rated torque kg.cm | 0.3 | 1.1 | 1.5 | 2.4 | 4.8 | 8 | 11 | 15 | 20 | 20 |
| Max.momentary tolerance torque kg.cm | 1.4 | 6 | 8.5 | 14 | 28 | 30 | 30 | 30 | 30 | 30 |
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| Other Applications: | |
| Business Machines: | ATM, Copiers and Scanners, Currency Handling, Point of Sale, Printers, Vending Machines. |
| Food and Beverage: | Beverage Dispensing, Hand Blenders, Blenders, Mixers, Coffee Machines, Food Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
| Home Entertainment and Gaming: | Gaming Machines, Video Games, Optical Disk Drives, RC and Power Toys. |
| Home Technologies: | Home Ventilation, Air Purifiers and Dehumidifiers, Range Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines. |
| Lawn and Garden: | Lawn Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
| Personal Care: | Hair Cutting, Hair Care, Massagers. |
| Power Tools: | Drills and Drivers, Sanders, Grinders, Polishers, Saws. |
| Camera and Optical: | Video, Cameras, Projectors. |
|
US $10-30 / Piece | |
50 Pieces (Min. Order) |
###
| Application: | Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
###
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Motor model no. | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
| VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
| TRS-395SP-1260 | 12.0 | 6000 | 150 | 5000 | 90 | 650 | 4.7 | 600 | 4.0 |
| TRS-395SP-2450 | 24.0 | 8000 | 100 | 4000 | 80 | 220 | 3.4 | 450 | 2.3 |
###
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 139 | 264 | 369 | 516 | 720 |
| Length mm | 28.5 | 36 | 36 | 43 | 43 | 50 | 50 | 50 | 50 | 50 |
| No-load speed rpm | 1400 | 300 | 210 | 110 | 55 | 31 | 23 | 16 | 12 | 5 |
| Rated speed rpm | 1250 | 260 | 185 | 100 | 50 | 26 | 19 | 14 | 10 | 7 |
| Rated torque kg.cm | 0.3 | 1.2 | 1.7 | 2.7 | 5.4 | 9 | 12 | 16 | 20 | 20 |
| Max.momentary tolerance torque kg.cm | 1.9 | 8 | 11 | 18 | 30 | 30 | 30 | 30 | 30 | 30 |
###
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 139 | 264 | 369 | 516 | 720 |
| Length mm | 28.5 | 36 | 36 | 43 | 43 | 50 | 50 | 50 | 50 | 50 |
| No-load speed rpm | 1150 | 240 | 170 | 90 | 48 | 26 | 19 | 14 | 10 | 7 |
| Rated speed rpm | 1000 | 210 | 150 | 80 | 40 | 21 | 15 | 11 | 8 | 6 |
| Rated torque kg.cm | 0.3 | 1.1 | 1.5 | 2.4 | 4.8 | 8 | 11 | 15 | 20 | 20 |
| Max.momentary tolerance torque kg.cm | 1.4 | 6 | 8.5 | 14 | 28 | 30 | 30 | 30 | 30 | 30 |
###
| Other Applications: | |
| Business Machines: | ATM, Copiers and Scanners, Currency Handling, Point of Sale, Printers, Vending Machines. |
| Food and Beverage: | Beverage Dispensing, Hand Blenders, Blenders, Mixers, Coffee Machines, Food Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
| Home Entertainment and Gaming: | Gaming Machines, Video Games, Optical Disk Drives, RC and Power Toys. |
| Home Technologies: | Home Ventilation, Air Purifiers and Dehumidifiers, Range Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines. |
| Lawn and Garden: | Lawn Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
| Personal Care: | Hair Cutting, Hair Care, Massagers. |
| Power Tools: | Drills and Drivers, Sanders, Grinders, Polishers, Saws. |
| Camera and Optical: | Video, Cameras, Projectors. |
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2022-12-19
China Small Electric Motor 0.18KW 71 Frame 220/380V three phase ac motor supplier
Model Number: YS-7104-4
Output Power: 0.18kw
Type: Asynchronous Motor
Frequency: 50HZ/60HZ
Phase: Three-phase
Protect Feature: Totally Enclosed
AC Voltage: 220V /380V
Efficiency: IE 2
Certification: CCC, ce
Housing: Aluminium
Rated Speed: 1500(r/min)
Weight: 10KG
Protection class: IP54/IP55
Warranty: 1 Year
Structure: IMB3/B5/B35/V1
Function: Control
Cooling method: IC411
Winding: 100% Cooper Wire
Packaging Details: Cartons or wooden cases
Port: ZheJiang , HangZhou
HangZhou Nanfang Motor Co., Ltd. (Herein after Nanfang) was established in 1992 with the registered capital of RMB 38 million. Nanfang is 1 of the best motor manufacturers in China with annual capacity of 500,000 sets. It has an area of 30,000 square meters, over 220 staff including 26 professional technicians. Its major products are reducers-exclusive motor, YS series fractional horsepower motor,YE3 series and YX3 series high efficiency motor, YEJ series brake motor, YVP series variable frequency motor, YB3 series explosion-proof motor, YD series double-speed motor, aluminum-shell motors and other specialized motors. Nanfang motor has been certificated by IS0 9001 , 3C and CE since 2001.
Brief introduction of Low-power induction Motor
YS series three-phase induction motor commonly is used for industrial production and daily electric appliance and has a big proportion in micro-electric-machinery.Horsepower series electric machinery is widely used for small model machinery, such as small model air-compressed,mineral industry tools,spinner,chemical industrial equipment and medical instrument, ect. YS type 3-phase asynchronous motor, power at 180-750watt, starting force at 2.2 times, overload capacity at 2.4 times.The designations, signs and nominal values are all in conformity with I.E.C standards.
BENEFITS
1) Water dust and corrosion resistant
2) Quiet operation
3)simple,safe,and convenient
4) Reliable in country, city or factory environment
5) Very low vibration
6) Very low power consumption
7) Superior life
8)high output and high torque
| Site conditions | Motors are suitable for most working environment at temperature from -15°C t0 +40°C and altitude below 1000 meters |
| Insulation | The motors’ insulation system is set to Class F(105K), examined by Class B(80K), which ensure the life span and reliability of the motors. |
| Motor protection | Motors can be installed with PTC, PT100 used as winding and bearing temperature measurement on request. |
| Voltage and frequency | Standard voltage and frequency is 380V 50HZ, and can be set to any single voltage in the range of 200-660V at a frequency of 50 or 60HZ. The motors work well within variations of ±5% from the rated voltage. |
| Vibration | Motors are designed to vibration class A, vibration class B is available on request. |
| Duty | Continuous(S1) |
| Cooling and ventilation | The standard cooling method is totally enclosed fan cooled(TEFC) in accordance with IC411 of IEC60034-6. Standard motors are equipped with auxiliary plastic fans. |
| Winding | 100% Cooper Wire |
| Protection class | The standard protection class is IP54/IP55, which can be used in humid and dusty environment. Higher degrees of protection is available. |
| Quality assurance | From the first line of production designing till the finishing procedure, obey ISO9001 documented quality system. |
| 1 | Shaft cover | 11 | IP55 gasket | 21 | Ring for lightening |
| 2 | V-ring | 12 | Mains power connection terminal block | 22 | Fan cover |
| 3 | Motor clamping screws | 13 | Terminal block box- base | 23 | Motor indentification plate |
| 4 | Spring ring | 14 | IP65 gasket | 24 | Motor indentification plate lightening screws |
| 5 | Shield | 15 | Terminal block box- cover | 25 | B5 motor casing |
| 6 | Bearing | 16 | Terminal block box- lightening screws | 26 | B5 flange |
| 7 | Motor Shaft | 17 | Cable inlet bush | 27 | B14 flange |
| 8 | Rotor | 18 | Compensation ring | 28 | Sealing ring |
| 9 | Wound stator | 19 | Fan cover lightening screws | 29 | Shaft key |
| 10 | Motor casing B3-B5 | 20 | PVC fan |
YS series three-phase induction motor mounting dimension
View more details, please click here.
FAQ
More details, welcome to call us!Q: What are the payment terms?A: 30% T/T in advance, 70% before shipment, L/C at sight, trade assurance from alibaba.
Q: What is your delivery time? A: Different models with different time, 10-50 days after order confirmed.
Q: What is your MOQ?A: It depends on model.Q: Where is your loading port?A: ZheJiang or HangZhou Port, China.
About how to inquiry and place an order, how to install, operate and maintain motors, please refer to this website.
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by czh