Product Description
Product Description
1.P series planetary gear reducer is widely used in metallurgy , mining, lifting and transport , electricity, energy , building
materials, light industry, transportation and other industrial sectors.
2. P series planetary gear involute planetary gear transmission , within a reasonable use, external gear , power split .
3. The planetary gear modular design changes can be combined according to customer requirements.
4.Carburized gears are used to obtain high- hard wear-resistant surface , all the heat treatment after grinding gear teeth ,
reduce noise , improve the overall efficiency and service life.
5. Hight quality gear reducer , small transmission ratio range , high efficiency, smooth operation, low noise adaptability and
other characteristics .
If you need to customize, please click here
|
Speed ratio range |
basic type 25 ~ 4000 |
|
torque range |
2.6 ~ 900knm |
|
power range |
22 ~ 1920kw |
|
Installation form: |
1. Horizontal installation / foot installation 2. Vertical installation / flange installation 3. Torsion arm installation. |
|
Output mode |
1. Hollow output shaft with shrink disc 2. Solid output shaft with flat key 3. Hollow shaft with involute spline 4. Solid shaft with involute spline |
1 . Input: concentric shaft input , the helical gear input , bevel – helical gear input, bevel gear input.
2 . Output: the splined inner, hollow shaft shrink disc, splined outer, solid shaft flat key .
3.The planetary gear involute planetary gear transmission, within a reasonable use of external gear, power split. Therefore,light weight, small size, transmission ratio range, high efficiency, smooth operation, low noise, strong adaptability and other
characteristics.
4 . Box with ductile iron, greatly improving cabinet rigidity and shock resistance.
5 . Modular design , according to customer requirements to change the combination types .
6 . The installation forms : horizontal and vertical installation, torque arm mounting
7 . Combined with R series , K series to get greater ratio .
Detailed Photos
For more models or customization, please click here!
Click on the picture below for details
MOREPRODUCTS
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1500/Piece
1 Piece(Min.Order) | |
|---|
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-04-20
China manufacturer 12V 24V 36V 48V Brushless DC Planetary Gear Motor Planetary Gearbox BLDC Motor brushless motor
Product Description
Product Description
BLDC 30-2-01
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
ABOUT US
Greatupmotor group was established in 2006.we always focus on micro-motors for household and industrial electrical appliance.Currently, we have professional micro-motor factories separatlly located in ZheJiang & ZHangZhoug province.It has 50,000 square meters plants and more than 500 employees, annual output is 5 million pcs and has 10 million pcs annual producing capacity.After years development,we built a great reputation in the domestic and oversea market and have the trust from our global customers.
We started our business from shaded pole motors, after 10 years development,our products is enlarged to BLDC motors ,capacitor motors ,synchronous motors,stepping motors,servo motors, and PMDC motors.Our products are widely used for making refrigerators, freezers, micro-wave ovens, air warmers, air exhausters, ventilators,ovens, air filter, massage machines and many other equipments.
To design the lastest technology motors and meet our customers requirments,we have the very capable R&D team,to ensure our products quality ,we have very strict manage system for our production department & QC department,to make our cost lower,we have the very professional purchase department, We dedicate to make every details better than we could do.
To offer quick and better service to our customers in Australia and New Zeland,we set up branch office in Australia since 2017 with exprienced consultant to support the business ,which will bring more customers to get know of us.
We will keep doing our job,move forward step by step to make our business area wider and brighter.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-04-19
China Zhaowei Pd020020-1296 20mm 6rpm 6kg. Cm Low Rpm High Torque Planetary Gearbox Brushless DC Gear Motor for Robot supplier
Merchandise Description
CZPT 20MM DC Planetary plastic gearbox brushless dc Gear Motor
Item Description
above specs just for reference and customizable according to specifications.
| motor technical specs:20mm bldc motor | |
| motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
| voltage(optional) | 3-24v |
| enter speed | <=15000rpm |
| current | 300mA max |
| overall performance Knowledge:20mm Planetary plastic Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor | |||||||
| Product | Rated Velocity | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Size | Total Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| PD571571-four | 1875 | 7500 | 6000 | 15000 | four | seventeen.6 | 42.7 |
| PD571571-6 | 1250 | 5000 | 6000 | 15000 | 6 | 17.6 | 42.7 |
| PD571571-16 | 469 | 1875 | 6000 | 15000 | sixteen | 22.nine | forty eight |
| PD571571-24 | 313 | 1250 | 6000 | 15000 | 24 | 22.nine | forty eight |
| PD571571-36 | 208 | 833 | 6000 | 15000 | 36 | 22.nine | 48 |
| PD571571-sixty four | 117 | 469 | 6000 | 15000 | 64 | 28.2 | fifty three.three |
| PD571571-96 | seventy eight | 313 | 6000 | 15000 | ninety six | 28.2 | fifty three.three |
| PD571571-144 | 52 | 208 | 6000 | 15000 | one hundred forty four | 28.2 | fifty three.three |
| PD571571-216 | 35 | 139 | 6000 | 15000 | 216 | 28.2 | fifty three.three |
| PD571571-256 | 29 | 117 | 6000 | 15000 | 256 | 33.5 | 58.six |
| PD571571-384 | twenty | seventy eight | 6000 | 15000 | 384 | 33.5 | 58.six |
| PD571571-576 | thirteen | fifty two | 6000 | 15000 | 576 | 33.5 | 58.six |
| PD571571-864 | nine | 35 | 6000 | 15000 | 864 | 33.five | 58.6 |
| PD571571-1296 | six | 23 | 6000 | 15000 | 1296 | 33.five | fifty eight.six |
| * The previously mentioned technical specs are matter to adjust with out prior observe. They are for reference only and can be customized as necessary. | |||||||
You should enable us know your specifications and we will give you with micro transmission answers.
Merchandise details show:
Application
| Smart wearable devices | view,VR,AR,XR and and so forth. |
| Family application | kitchen appliances, sewing equipment, corn popper, vacuum cleaner, yard device, sanitary ware, window curtain, clever closestool, sweeping robotic, electrical power seat, standing desk, electrical couch, Tv set, computer, treadmill, spyhole, cooker hood, electric powered drawer, electrical mosquito net, clever cupboard, clever wardrobe, automatic soap dispenser, UV little one bottle sterilizer, lifting scorching pot cookware, dishwasher, washing machine, foods breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,wise lock,bread maker,Window cleaning robotic and and many others. |
| conversation equipment | 5G foundation station,video clip conference,mobile telephone and and so forth. |
| Workplace automation equipments | scanners, printers, multifunction machines duplicate equipment, fax (FAX paper cutter), laptop peripheral, bank device, display, lifting socket, screen,notebook Personal computer and and so on. |
| Automotive products | conditioning damper actuator, auto DVD,door lock actuator, retractable rearview mirror, meters, optic axis management unit, head gentle beam stage adjuster, auto water pump, auto antenna, lumbar support, EPB, car tail gate electric powered putter, HUD, head-up show, automobile sunroof, EPS, AGS, vehicle window, head restraint, E-booster, auto seat, motor vehicle charging station and and many others. |
| Toys and models | radio handle model, computerized cruise control, ride-on toy, educational robotic, programming robot, medical robotic, automated feeder, clever constructing blocks, escort robotic and and so forth. |
| Healthcare equipments | blood strain meter, breath machine, health care cleansing pump, health-related mattress, blood strain screens, healthcare ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic medical procedures,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic screening,computerized reclosing,Agricultural unmanned aerial car,computerized feeder ,intelligent specific cabinet and and so forth. |
| Electric electrical power tools | electrical drill, screwdriver,yard device and etc. |
| Precision instruments | optics devices,automatic vending equipment, wire-stripping equipment and etc. |
| Personal care | tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electrical threading knife,Energy Perfect PORE, Puff machine,eyebrow tweezers and and many others. |
| Consumer electronics | camera, cell phone,digital camera, automatic retracting gadget,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, tablet,UAV(unmanned aerial car),surveillance camera,PTZ digicam, rotating wise speaker and and many others. |
| robots | instructional robotic, programming robot, healthcare robotic, escort robotic and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We offer the total travel answer for buyers from style, tooling fabrication, elements manufacturing and assembly.
Workshop
Tests Products
one) Competitive Rewards
- 1) Aggressive Rewards
19+calendar year knowledge in manufacturing motor gearbox
We give specialized help from r&d, prototype, tests, assembly and serial generation , ODM &OEM
Competitive Price tag
Item Overall performance: Low sounds, Substantial performance, Long lifespan
Prompt Supply: 15 operating times soon after payment
Modest Orders Approved
2) Principal Items
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Tailored worm and gear transmission equipment
- Precise electromechanical movement module
- Precise ingredient and assembly of plastic and metallic powder injection.
Our Companies
- ODM & OEM
- Gearbox style and growth
- Associated technologies help
- Micro push gearbox customized remedy
Packaging & Shipping and delivery
1) Packing Details
packed in nylon to begin with, then carton, and then reinforced with picket circumstance for outer packing.
Or according to client’s necessity.
two) Shipping and delivery Specifics
samples will be delivered inside of 10 days
batch purchase leading time in accordance to the genuine circumstance.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
one. Can you make the gearbox with customized technical specs?
Sure. We have style and improvement staff, also a wonderful time period of engineers, each and every of them have
numerous perform several years knowledge.
two.Do you offer the samples?
Yes. Our business can supply the samples to you, and the supply time is about 5-15days in accordance to the specification of gearbox you need to have.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small buy.
four. Do you have the item in stock?
I am sorry we donot have the product in stock, All goods are manufactured with orders.
five. Do you provide technologies assistance?
Sure. Our business have style and growth team, we can give technological innovation help if you
need.
six.How to ship to us?
We will ship the goods to you in accordance to the DHL or UPS or FEDEX and so forth account you supply.
7.How to pay the income?
We accept T/T in advance. Also we have distinct financial institution account for receiving income, like US dollors or RMB and so forth.
eight. How can I know the item is suitable for me?
Frist, you need to have to offer us the more information details about the solution. We will suggest the product to you in accordance to your prerequisite of specification. Following you verify, we will put together the samples to you. also we will offer some very good advances according to your merchandise use.
9. Can I appear to your firm to pay a visit to?
Indeed, you can arrive to our firm to check out at whenever, and welcome to check out our organization.
ten. How do contact us ?
Please send an inquiry
|
/ Piece | |
3,000 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | High Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control, Driving |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
###
| Customization: |
|---|
###
| motor specifications:20mm bldc motor | |
| motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
| voltage(optional) | 3-24v |
| input speed | <=15000rpm |
| current | 300mA max |
###
| performance Data:20mm Planetary plastic Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| PD020020-4 | 1875 | 7500 | 6000 | 15000 | 4 | 17.6 | 42.7 |
| PD020020-6 | 1250 | 5000 | 6000 | 15000 | 6 | 17.6 | 42.7 |
| PD020020-16 | 469 | 1875 | 6000 | 15000 | 16 | 22.9 | 48 |
| PD020020-24 | 313 | 1250 | 6000 | 15000 | 24 | 22.9 | 48 |
| PD020020-36 | 208 | 833 | 6000 | 15000 | 36 | 22.9 | 48 |
| PD020020-64 | 117 | 469 | 6000 | 15000 | 64 | 28.2 | 53.3 |
| PD020020-96 | 78 | 313 | 6000 | 15000 | 96 | 28.2 | 53.3 |
| PD020020-144 | 52 | 208 | 6000 | 15000 | 144 | 28.2 | 53.3 |
| PD020020-216 | 35 | 139 | 6000 | 15000 | 216 | 28.2 | 53.3 |
| PD020020-256 | 29 | 117 | 6000 | 15000 | 256 | 33.5 | 58.6 |
| PD020020-384 | 20 | 78 | 6000 | 15000 | 384 | 33.5 | 58.6 |
| PD020020-576 | 13 | 52 | 6000 | 15000 | 576 | 33.5 | 58.6 |
| PD020020-864 | 9 | 35 | 6000 | 15000 | 864 | 33.5 | 58.6 |
| PD020020-1296 | 6 | 23 | 6000 | 15000 | 1296 | 33.5 | 58.6 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | |||||||
###
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
|
/ Piece | |
3,000 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | High Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control, Driving |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
###
| Customization: |
|---|
###
| motor specifications:20mm bldc motor | |
| motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
| voltage(optional) | 3-24v |
| input speed | <=15000rpm |
| current | 300mA max |
###
| performance Data:20mm Planetary plastic Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| PD020020-4 | 1875 | 7500 | 6000 | 15000 | 4 | 17.6 | 42.7 |
| PD020020-6 | 1250 | 5000 | 6000 | 15000 | 6 | 17.6 | 42.7 |
| PD020020-16 | 469 | 1875 | 6000 | 15000 | 16 | 22.9 | 48 |
| PD020020-24 | 313 | 1250 | 6000 | 15000 | 24 | 22.9 | 48 |
| PD020020-36 | 208 | 833 | 6000 | 15000 | 36 | 22.9 | 48 |
| PD020020-64 | 117 | 469 | 6000 | 15000 | 64 | 28.2 | 53.3 |
| PD020020-96 | 78 | 313 | 6000 | 15000 | 96 | 28.2 | 53.3 |
| PD020020-144 | 52 | 208 | 6000 | 15000 | 144 | 28.2 | 53.3 |
| PD020020-216 | 35 | 139 | 6000 | 15000 | 216 | 28.2 | 53.3 |
| PD020020-256 | 29 | 117 | 6000 | 15000 | 256 | 33.5 | 58.6 |
| PD020020-384 | 20 | 78 | 6000 | 15000 | 384 | 33.5 | 58.6 |
| PD020020-576 | 13 | 52 | 6000 | 15000 | 576 | 33.5 | 58.6 |
| PD020020-864 | 9 | 35 | 6000 | 15000 | 864 | 33.5 | 58.6 |
| PD020020-1296 | 6 | 23 | 6000 | 15000 | 1296 | 33.5 | 58.6 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | |||||||
###
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-04-07
China Mini Planetary DC 12V Motor with Gearbox 24V 48V motor brushes
Item Description
Mini planetary dc 12v motor with gearbox 24v 48v
Attributes:
1) Dimensions: 60*60mm
2) Power: 15W 20W 30W 60W 80W 100W 120W 180W 200W 400W
3) Voltage: 12V 24V 48V 90V 310V
4) Rated velocity: 2000rpm, 3000rpm
5) Reduction ratio: 3~ 200K
Solution photograph:
Specification for DC gear motor:
| Motor type | Brush variety / Brushless variety / Stepper variety | ||
| Body dimension | 16mm ~ 130mm… can be custom-made | ||
| Managing speed | Motor 1500-4000 rpm, Gear Ratio 1/3 ~ 1/3000 | ||
| Output electrical power | 3W ~2200W… can be custom-made | ||
| Output shaft | round shaft, D-lower shaft, key-way shaft, hollow shaft… | ||
| Voltage type | 12V / 24V / 36V / 48V / 90V / 110V /220V… can be personalized | ||
| Components | Internal driver / Exterior driver / Connector / Brake / Encoder… | ||
| Gearbox variety | Parallel shaft | ||
| Right angle hollow worm shaft | Correct angle bevel hollow shaft | Flat kind hollow shaft | |
| Appropriate angle solid worm shaft | Appropriate angle bevel reliable shaft | Flat sort sound shaft | |
| Planetary middle shaft | |||
FAQ
Q: Can you make the equipment motor with customization?
A: Yes, we can personalize for every your ask for, like electrical power, voltage, velocity, shaft dimension, wires, connectors, IP grade, and so on.
Q: Do you give samples?
A: Yes. Sample is obtainable for tests.
Q: What is your MOQ?
A: It is 10pcs for the starting of our enterprise.
Q: What is actually your lead time?
A: Standard item need 5-30days, a little bit more time for customized merchandise.
Q: Do you give technologies help?
A: Indeed. Our firm have design and style and advancement crew, we can give engineering help if you
require.
Q: How to ship to us?
A: It is obtainable by air, or by sea, or by train.
Q: How to spend the income?
A: T/T and L/C is chosen, with diverse currency, including USD, EUR, RMB, and so forth.
Q: How can I know the item is ideal for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd commence mass manufacturing.
Q: Can I occur to your business to go to?
A: Indeed, you are welcome to check out us at any time.
Q: How shall we make contact with you?
A: You can send inquiry directly, and we will respond within 24 several hours.
|
/ Piece | |
1 Piece (Min. Order) |
###
| Application: | Industrial |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Motor type | Brush type / Brushless type / Stepper type | ||
| Frame size | 16mm ~ 130mm… can be customized | ||
| Running speed | Motor 1500-4000 rpm, Gear Ratio 1/3 ~ 1/3000 | ||
| Output power | 3W ~2200W… can be customized | ||
| Output shaft | round shaft, D-cut shaft, key-way shaft, hollow shaft… | ||
| Voltage type | 12V / 24V / 36V / 48V / 90V / 110V /220V… can be customized | ||
| Accessories | Internal driver / External driver / Connector / Brake / Encoder… | ||
| Gearbox type | Parallel shaft | ||
| Right angle hollow worm shaft | Right angle bevel hollow shaft | Flat type hollow shaft | |
| Right angle solid worm shaft | Right angle bevel solid shaft | Flat type solid shaft | |
| Planetary center shaft | |||
|
/ Piece | |
1 Piece (Min. Order) |
###
| Application: | Industrial |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Motor type | Brush type / Brushless type / Stepper type | ||
| Frame size | 16mm ~ 130mm… can be customized | ||
| Running speed | Motor 1500-4000 rpm, Gear Ratio 1/3 ~ 1/3000 | ||
| Output power | 3W ~2200W… can be customized | ||
| Output shaft | round shaft, D-cut shaft, key-way shaft, hollow shaft… | ||
| Voltage type | 12V / 24V / 36V / 48V / 90V / 110V /220V… can be customized | ||
| Accessories | Internal driver / External driver / Connector / Brake / Encoder… | ||
| Gearbox type | Parallel shaft | ||
| Right angle hollow worm shaft | Right angle bevel hollow shaft | Flat type hollow shaft | |
| Right angle solid worm shaft | Right angle bevel solid shaft | Flat type solid shaft | |
| Planetary center shaft | |||
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by CX 2023-03-29
China 36mm/35mm Planetary Gearbox Stepper Motor Auto Parts for Industry manufacturer
Product Description
36JXES60K/35STH
Ring equipment can be chosen in the 2 materials: Powder metallic ( Type:36JXF60K ) , Steel( Sort:36JXE60K )
Planetary Gearbox
| Ring substance | E : Steel/ F :Powder metallic |
| Bearing at out put | Ball bearings |
| Max. Radial load(ten mm from flange) | ≤50 N |
| Max. shaft axial load | ≤30 N |
| Radial engage in of shaft (around to flange) | ≤0.07 mm |
| Axial play of shaft | ≤0.3 m m |
| Backlash at no- load | ≤1.5° |
35STH Hybrid Stepping Motor Specifications
| Product No | Rated Voltage |
Existing /Section |
Resistance /Stage |
Inductance /Section |
Keeping Torque |
# of Qualified prospects |
Rotor Inertia |
Weight | L1 Duration L1 | Max Gear Ratio |
| Single Shaft | V | A | Ω | mH | g.cm | g-m² | G | mm | ||
| 35STH28-0504A | ten | 05 | twenty | fourteen | 1000 | 4 | 11 | 140 | 28 | ≤1:264 |
| 35STH36-1004A | two.seven | ten | two.seven | four.3 | 1400 | four | fourteen | 180 | 36 | ≤1:189 |
A -Single Shaft, B- Double shaft
36JXES60K Planetary Gear box Requirements
| Reduction ratio | three.71 | 5.eighteen | 14 | 19 | 27 | 51 | 71 | 100 | 139 |
| Variety of equipment trains | 1 | 2 | 3 | ||||||
| (L2) Size( L2) mm | 27. | 34.1 | 41. | ||||||
| kg.c m Max fee d torque |
18 | 30 | 48 | ||||||
| kg.c m Quick time permissible torque | 54 | 90 | 144 | ||||||
| Efficiency % | 90% | 81% | 73% | ||||||
| Weight g | 195 | 210 | 290 | ||||||
| Dimensions (mm) | Rated Voltage (VDC) | Existing / Phase (A) |
Reduction Ratio | Keeping Torgue (g.cm) |
| 22 | three.9-4.32 | .6-.8 | one:3.seventy one-1:369 | a hundred and eighty-three hundred |
| 28 | 3.4-4.four | .ninety five | one:3.71-1:369 | 750-900 |
| 36 | two.7-twelve | .31-1.33 | one:3.seventy one-1:139 | 1000-2200 |
| forty two | 2.8-12 | .4-1.sixty eight | 1:3.5-1:294 | 1600-3600 |
| fifty two | 2.8-12 | .4-1.sixty eight | one:4.5-1:162 | 2600-4400 |
| fifty six | one.9-6.6 | 1.-2.eight | 1::3.6-1:326 | 390-12600 |
Attributes:
Stepping motors come in a vast range of angular resolution.The coarsest motors usually change ninety degrees for every phase,while high resolution permant magnet motors are generally CZPT to deal with 1.8 or even .72degrees per action.With an proper controller,most everlasting magnet and hybrid motors vehicle be operate in 50 percent-steps,and some controllers can manage smaller fractional measures or microsteps.
Packaging & Shipping:
1, Waterproof plastic bag packed in foam box and carton as outer packing.
2, Export wooden box packaging for products.
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|
/ Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
|---|
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
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| Customization: |
|---|
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| Ring material | E : Metal/ F :Powder metal |
| Bearing at out put | Ball bearings |
| Max. Radial load(10 mm from flange) | ≤50 N |
| Max. shaft axial load | ≤30 N |
| Radial play of shaft (near to flange) | ≤0.07 mm |
| Axial play of shaft | ≤0.3 m m |
| Backlash at no– load | ≤1.5° |
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| Model No | Rated Voltage |
Current /Phase |
Resistance /Phase |
Inductance /Phase |
Holding Torque |
# of Leads |
Rotor Inertia |
Weight | L1 Length L1 | Max Gear Ratio |
| Single Shaft | V | A | Ω | mH | g.cm | g–m² | G | mm | ||
| 35STH28-0504A | 10 | 05 | 20 | 14 | 1000 | 4 | 11 | 140 | 28 | ≤1:264 |
| 35STH36-1004A | 2.7 | 10 | 2.7 | 4.3 | 1400 | 4 | 14 | 180 | 36 | ≤1:189 |
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| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 |
| Number of gear trains | 1 | 2 | 3 | ||||||
| (L2) Length( L2) mm | 27.0 | 34.1 | 41.0 | ||||||
| kg.c m Max rate d torque |
18 | 30 | 48 | ||||||
| kg.c m Short time permissible torque | 54 | 90 | 144 | ||||||
| Efficiency % | 90% | 81% | 73% | ||||||
| Weight g | 195 | 210 | 290 | ||||||
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| Dimensions (mm) | Rated Voltage (VDC) | Current / Phase (A) |
Reduction Ratio | Holding Torgue (g.cm) |
| 22 | 3.9-4.32 | 0.6-0.8 | 1:3.71-1:369 | 180-300 |
| 28 | 3.4-4.4 | 0.95 | 1:3.71-1:369 | 750-900 |
| 36 | 2.7-12 | 0.31-1.33 | 1:3.71-1:139 | 1000-2200 |
| 42 | 2.8-12 | 0.4-1.68 | 1:3.5-1:294 | 1600-3600 |
| 52 | 2.8-12 | 0.4-1.68 | 1:4.5-1:162 | 2600-4400 |
| 56 | 1.9-6.6 | 1.0-2.8 | 1::3.6-1:326 | 390-12600 |
|
/ Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
|---|
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
###
| Customization: |
|---|
###
| Ring material | E : Metal/ F :Powder metal |
| Bearing at out put | Ball bearings |
| Max. Radial load(10 mm from flange) | ≤50 N |
| Max. shaft axial load | ≤30 N |
| Radial play of shaft (near to flange) | ≤0.07 mm |
| Axial play of shaft | ≤0.3 m m |
| Backlash at no– load | ≤1.5° |
###
| Model No | Rated Voltage |
Current /Phase |
Resistance /Phase |
Inductance /Phase |
Holding Torque |
# of Leads |
Rotor Inertia |
Weight | L1 Length L1 | Max Gear Ratio |
| Single Shaft | V | A | Ω | mH | g.cm | g–m² | G | mm | ||
| 35STH28-0504A | 10 | 05 | 20 | 14 | 1000 | 4 | 11 | 140 | 28 | ≤1:264 |
| 35STH36-1004A | 2.7 | 10 | 2.7 | 4.3 | 1400 | 4 | 14 | 180 | 36 | ≤1:189 |
###
| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 |
| Number of gear trains | 1 | 2 | 3 | ||||||
| (L2) Length( L2) mm | 27.0 | 34.1 | 41.0 | ||||||
| kg.c m Max rate d torque |
18 | 30 | 48 | ||||||
| kg.c m Short time permissible torque | 54 | 90 | 144 | ||||||
| Efficiency % | 90% | 81% | 73% | ||||||
| Weight g | 195 | 210 | 290 | ||||||
###
| Dimensions (mm) | Rated Voltage (VDC) | Current / Phase (A) |
Reduction Ratio | Holding Torgue (g.cm) |
| 22 | 3.9-4.32 | 0.6-0.8 | 1:3.71-1:369 | 180-300 |
| 28 | 3.4-4.4 | 0.95 | 1:3.71-1:369 | 750-900 |
| 36 | 2.7-12 | 0.31-1.33 | 1:3.71-1:139 | 1000-2200 |
| 42 | 2.8-12 | 0.4-1.68 | 1:3.5-1:294 | 1600-3600 |
| 52 | 2.8-12 | 0.4-1.68 | 1:4.5-1:162 | 2600-4400 |
| 56 | 1.9-6.6 | 1.0-2.8 | 1::3.6-1:326 | 390-12600 |
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2023-03-24
China ZHAOWEI PD022022-64 6v 12v 24v 8kg.cm 117rpm Planetary gearbox 22mm high torque micro dc gear motor with Encoder for medical with Best Sales
Warranty: Other
Model Variety: PD571571-64
Utilization: BOAT, Car, Electric Bicycle, Admirer, House Appliance, 1HP 2HP 3HP 5HP 10HP 20HP 30HP 40HP 50HP Electric Motor Cosmetic instrument, Wise House, door lock, Model Trains, Model Airplane
Type: Gear MOTOR
Torque: Rated torque: 8kgf.cm
Construction: Long term Magnet
Commutation: Brush
Shield Attribute: Completely Enclosed
Speed(RPM): 117±17% rpm
Steady Recent(A): Rated present: 300mA, New and authentic Stepping morot deiver AZM66MC servo motor Orientalmotor max
Effectiveness: IE 2
Merchandise Title: 22mm planetary equipment motor
Motor sort: ,dc brushless motor,stepper motor,coreless moror
present: 300ma max
Rated Speed: 117rpm
max pace: 469rpm
max rated torque: 8kgf.cm
max instant torque: 20kgf.cm
gear ratio: sixty four
gearbox size: 33.7mm
general size: seventy two.1mm
Packaging Particulars: paper box
Port: HangZhou
| Motor Requirements:22mm motor | |
| motors(optional) | coreless motor,brushless dc motor, MY1016Z 24V 250W Electric powered DC Motor Brush Motor for Electric Bike Conversion Kit Electric powered Bicycle Scooter Motor stepper motor |
| voltage(optional) | DC 3-24v |
| enter speed | <=15000rpm |
| current | 300mA max |
| Performance Data:22mm plastic planetary equipment motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instantaneous Torque | Reduction Ratio | gearbox Duration | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| PD571571-four | 1875 | 7500 | 8000 | 20000 | 4 | 19.1 | 57.5 |
| PD571571-six | 1250 | 5000 | 8000 | 20000 | 6 | 19.1 | 57.5 |
| PD571571-16 | 469 | 1875 | 8000 | 20000 | 16 | 26.four | 64.8 |
| PD571571-24 | 313 | 1250 | 8000 | 20000 | 24 | 26.four | 64.8 |
| PD571571-36 | 208 | 833 | 8000 | 20000 | 36 | 26.4 | 64.8 |
| PD571571-64 | 117 | 469 | 8000 | 20000 | 64 | 33.7 | 72.1 |
| PD571571-ninety six | 78 | 313 | 8000 | 20000 | 96 | 33.seven | 72.one |
| PD571571-one hundred forty four | 52 | 208 | 8000 | 20000 | one hundred forty four | 33.7 | seventy two.one |
| PD571571-216 | 35 | 139 | 8000 | 20000 | 216 | 33.7 | seventy two.one |
| PD571571-256 | 29 | 117 | 8000 | 20000 | 256 | 41. | seventy nine.four |
| PD571571-384 | 20 | 78 | 8000 | 20000 | 384 | 41. | seventy nine.4 |
| PD571571-576 | 13 | 52 | 8000 | 20000 | 576 | forty one. | seventy nine.four |
| PD571571-864 | 9 | 35 | 8000 | 20000 | 864 | 41. | seventy nine.4 |
| PD571571-1296 | six | 23 | 8000 | 20000 | 1296 | 41. | 79.four |
| * The over requirements are subject to alter with out prior observe. They are for reference only and can be tailored as necessary. | |||||||
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-02-22
China TT factory 12v 24v 36mm high torque low rpm brushless planetary dc gear motor gearbox with Great quality
Warranty: Other
Model Quantity: GMP36-TEC3650
Usage: BOAT, Vehicle, Electric powered Bicycle, Fan, Property Appliance, Cosmetic instrument, Sensible House, Robotic Do-it-yourself
Kind: Equipment MOTOR
Torque: .05~30kg.cm
Development: Long lasting Magnet
Commutation: Brushless
Defend Attribute: Totally Enclosed
Pace(RPM): ten-1600rpm
Constant Current(A): 90mA~140mA
Efficiency: IE four
Application: Home Applicance
Search phrases: High Torque Equipment Motor
Motor variety: DC Motor Brushless
Feature: Substantial Performance
Rated Speed: 5rpm-1600rpm
Load Ability: 300N
Input Voltage: 6-24V
Power: 21W Max (Can Customize)
Content: Metal Metal
Shaft diameter: 8MM-D
Packaging Particulars: CZPT original pacakge
Port: HangZhouG
Merchandise Paramenters Packaging & Shipping and delivery
| GM12-N20VA | ||
| Case Pack(pcs) | Carton Size | Carton Gross Excess weight |
| 840 | 41.5*34.5*eighteen.5 CM | 10.5kg |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh 2023-02-21
China Aslong Worm Gear Motor DC Reducer CWCCW 12V dynamo motor dc 24 volt gearbox Engine Self-Locking Geared Motor Brush JGY-395 motor brushes
Guarantee: 3months-1year
Design Number: JGY-395
Use: BOAT, Automobile, Electrical Bicycle, Enthusiast, Residence Equipment, Sensible Home, Power Door Lock
Sort: Micro Motor
Torque: 40kg.cm
Construction: Everlasting Magnet
Commutation: Brush
Defend Characteristic: Entirely Enclosed
Speed(RPM): 8-470Rpm
Ongoing Recent(A): 1.0A
Performance: IE 1
Product Name: Mini Worm DC Equipment Motor Sq. Equipment Box
Motor type: PMDC Brushed Motor
Keywords and phrases: Worm Equipment Motor
Solution character: right angel equipment motor with brake function
manufacturing facility property: expert company
Typical Programs: Robotic products
Rated Voltage: 12v/24v
warranty interval: 1 12 months
high quality coverage: daily life lengthy warranty
OEM Services: Sure
Packaging Details: international regular packing or negotiation
Goods Description I1.Standard Operating Conditions1-1 Rated Voltage: 12v 24v.1-2 Direction of Rotation:CW when considered from output shaft side1-3Operating Temperature and Humidity:Temperature assortment of -10C~+50C,Humidity assortment of thirty%~80%.1-4Storage Temperature:Temperature assortment of -20C~+60C2.Measuring Conditions:2-1Motor Placement:To be place t horizontally when measuring2-2Power Offer: Regulated DC electrical power supply–No load pace:7-214rpm.–Robotics, Tiny Equipment, Fanner, Electric Curtain–Medical Pump, Surgical treatment Tools, Medical Stirrer, centrifugal Machine Electric powered Valve, Actuator, medical device–Electric motor,reduced sounds,minimal recent and no spark.Ratio:1/37.3,1/150,1/two hundred,1/250,1/324,1/600,1/972. 1/1800 1/2900 * Voltage: DC12V No-load Speed: 214rpm/128rpm/88rpm/53rpm/41rpm/31rpm/24rpm/13rpm/8rpm * Voltage: DC24V No-load Speed: 201rpm/120rpm/83rpm/50rpm/39rpm/29rpm/23rpm/13rpm/7rpm * Mistake: ±5%Motor pace : 395 micro dc motor 12v 6000rpm 8000rpm 24v 7500rpmRemark:Pls validate the voltage and pace prior to purchasing, 86J1880-460-fourteen(K)-JH 2 stage electronic stepper motor driver Nema34 4.5N.m Open up Loop Stepper Motor if you do not reply inside 8 hrs soon after buying,we will random send 1 for this kind,hope your kindly comprehending. Look & Proportions Complex Info 15years OEM&ODM in DC motor industrial,expert R&D of dc gear motors 3500+sq. meters generation room to provide the motors for customersHave a comprehensive top quality screening method,passed the ISO9001 management system certification and handed the Eurpean ROHS,FCC,CE certificationGenerate various micro pace-reducing motor shafis,reduction gearbox and many others.according tocustomer specifications Item classification Merchandise application What are the partners Why decide on us 1.Business Edge:A. Our company is a massive-scale specialist maker deeply dependable by domestic and abroad customers, integrating growth, production, wholesales and support.B. To make sure high-good quality and greatest services ,kingly constructed up specialist groups engaged in analysis,item engineering and sales.C. We have ten many years knowledge in the layout of the study and advancement, With robust technology building capability and production capacity, superior equipment2. Item Gain:A. Variety of products,good quality guaranteed, goods are commonly usedB. Superior product testing equipmentC. Solution adaptability, customize according to the needs of the customers any unique create all sorts of molds, Independent analysis and development considering that the open up mould productsD. Merchandise by means of a selection of certification(CE,RoHs,ISO,CCC,UL… Large Quality Oilless Self-Lubricating Self Lubricating Sleeve Plugged Brass Bearing Carbon Bush Graphite Bushes Bushing Bearing .)E. Some products have patent certificate3. Principal solution edge:A . Specs can be tailoer-manufactured according to customer’s requirements.B. Can offer cost-free samplesC. Product good quality is assured, a quick interval of supply Comments from consumers Firm Profile HangZhou CZPT Motor Co., Ltd. is a maker of dc equipment motor,bldc motor,worm equipment motor,micro motor,pwm motor etc, with effectively-equipped testing services and sturdy specialized force. With a wide assortment, good high quality, reasonable prices and stylish designs, our merchandise are thoroughly utilised in a lot of industries. Our products are extensively acknowledged and reliable by customers and can meet up with continually modifying economic and social requirements. We welcome new and aged buyers from all walks of lifestyle to get in touch with us for foreseeable future organization associations and mutual achievement! Product packaging FAQ one)What’s the price tag?We’re a specialist producer So the exact cost is based on clients’ specifications,such as the speed,voltage and so forth.two)What is the MOQ?We try to satisfy each and every client’s requests and don’t want to disappoint our clientele.So the MOQ is versatile if the item is not complex to generate and we are not in a occupied time.Kindly chat with our saler to confirm it.3)What’s the shipping and delivery time?At the initial we have an routine,the previously you spot order,the fater we finish the generation.In the slack season,we can make certain the delivery time is by 1 month.In the occupied time,we need to have much more than 1 month if your quantity is large.The most essential,we can give free of charge additional time prodution if your order is really urgent.4)Can you deliver some samples just before the buy?Indeed of training course, 1.5kw 2.2kw 3.2kw 4.5kw 5.5kw drinking water cooled 6.5kw 7.5kw 12kw 14kw CZPT Spindle Motor with ISO20 ISO25 BT30 BT40 we should deliver the sample to confirm the top quality with you 1st.UPS,TNT,FEDEX or DHL are all obtainable.5)Can you make our logo on the goods?Definitely,brand is straightforward as most of our products are customizable.So symbol in generally logo is necessary.It can be labeled on the motors.six)What is actually the payment phrase?For modest quantity,we acknowledge 100% payment by means of paypal.For huge amount,we settle for 30% telegraphic transfer(TT) as the deposit.And the rest need to be paid just before delivery.7)How to produce the goods?we will supply by way of Convey this sort of as UPS,FEDEX,DHL,TNT and so forth.It is quick and security.If merchandise quantity is huge,the shipping expense will be expense-efficient.8)Can you make our logo on the items?Surely,symbol is straightforward as most of our goods are customizable.So emblem in generally symbol is required.It can be printed,emboridered,embossed/jacquard.nine)What is the payment time period?For little volume,we take 100% payment by means of Western Union.For large quantity,we settle for 30% telegraphic transfer(TT) as the deposit.And the relaxation should be paid out prior to shipping and delivery.10)How to deliver the goods?If merchandise amount is small,we will supply by means of Categorical this sort of as UPS,FEDEX,DHL,TNT etc.It is fast and clientele do not need to have to pay out the customized cost.If items amount is massive,we will ship by sea.It will be really inexpensive.11)Does your firm supply to any famous accommodations?As a major manufactuer of hotel items,we have numerous well-known lodge and resort consumers.These kinds of as InterContinental Resorts Group,Marriott Lodge,The Ritz Carlton Lodge and son on.If you want some samples of them,we can deliver out.twelve)Any other questions kindly chat with our revenue, 2000W DC motor controller they will do the ideal to provide you.
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by czh 2023-02-17
China 90 degree gearbox n20 5v micro dc worm gear motor n20 geared motor with worm gearbox 6v 12v worm geared motor motor driver
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How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by czh 2023-02-17
China Micro Drive Systems High Torque Planetary Gearbox & DC Motors with high quality
Merchandise Description
We are a manufacturing unit specialised in metal elements components & metallic gearbox geared motor via powder metallurgy approach .We providers with ODM/OEM gearbox design and style and development , gearmotors manufacture.
A planetary gear set is produced up of 3 kinds of gears , a sunshine equipment , planet gears and a ring equipment . The sunshine gear at high pace is situated at the heart of the gears , and transmits torque to the earth gears which are usually mounted on the moveable carrier .The world gears close to the central axis rotation ,mesh with the sunlight equipment and an outer ring gear . As all the planet carriers turns , it delivers reduced-velocity, substantial-torque output .planetary gearboxes are particularly efficient, they are suitable for steady, intermittent and alternating operation as effectively as for clockwise and anticlockwise rotation. Their use outcomes in an elevated overall performance of the total drive practice since the choice of the proper gearbox makes it possible for for a scaled-down motor and thereby increases the financial performance of the complete push train.
Description:
Solution Identify : 22mm modest sintering world gearbox with DC brushed motors higher torque geared motor / Velocity reducer / metal gearbox
Gearbox Kind: Planetary
Materials: Steel
No-load Speed: 6-1,886 rpm
Rated Load Speed: 5-1,675 rpm
No-load Existing: one hundred-120 mA
Rated Load Existing: 295-300 mA
8mm
14 – 3111 rpm , Gear Stages: 1 – four
10mm
No Load Pace: 20-4318 rpm
Rated Load Speed: 18-3625 rpm
No-load Present: 60-eighty mA
12mm
seven – 254 rpm,Gear Levels: 1 – four
22mm geared motor
No-load Velocity: 5-1,460 rpm
Rated Load Speed: 4-1,259 rpm
No-load Current: 70-80 mA
Rated Load Current: 215-220 mA
Equipment Ratio : 5:1 , 10:1 , 20:1 , twenty five:1 , 30:1 , forty:1 , fifty:1 , sixty:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V available .
Application: metal planetary gearboxes are created for robustness to maintain intermittent or sudden load adjustments. Relying on the diameter dimensions, these gearboxes can sustain an input speed of up to 20,000 min-1 or an output torque of up to 25 Nm when running in intermittent cycles. Because of to their reduced backlash characteristic and the resulting high precision, the metallic planetary gearboxes are also preferably suited for exact positioning apps.
keep an eye on,automated vending equipment,computerized cruise handle,doorway lock actuator, retractable rearview mirror, meters, optic axis control gadget, head light beam stage adjuster,printers,conditioning damper actuator,Car tail gate electric powered putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,and many others.
lanetary Gearbox advantages:
- Supplies higher torque at gradual speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sunlight gears ,world gears and ring gears are manufactured of powder metallurgy and sintering steel .
- Lower noise stages.
- Excellent top quality taper roller bearings for input and output shafts .
- Enhanced repeatability . Its Its increased velocity radial and axial load gives trustworthiness and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and lower vibrations at distinct loads give a best repeatability.
- Excellent precision: Most rotating angular stability enhances the precision and dependability of the motion.
- Lower sounds level since there is a lot more surface make contact with. Rolling is a lot softer and jumps are nearly nonexistent.
- Increased sturdiness: Due to its torsional rigidity and far better rolling. To increase this function, your bearings help lessen the losses that would occur by rubbing the shaft on the box straight. Thus, greater effectiveness of the equipment and a much smoother operation is attained.
- Elevated torque transmission: With more teeth in contact, the system is CZPT to transmit and withstand more torque. In addition, it does it in a a lot more uniform manner.
- Very very good stages of effectiveness: Planetary reducers provide greater effectiveness and many thanks to its design and internal format losses are minimized throughout their operate. In simple fact, today, this kind of drive mechanisms are these that provide increased effectiveness.
- Highest versatility: Its system is contained in a cylindrical gearbox, which can be set up in practically any place.
Welcome speak to for OEM service
Personalized geared motors , planet gears , metal gearbox
Workshop
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US $2.87 / Piece | |
2,000 Pieces (Min. Order) |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Three-Step |
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| Samples: |
US$ 2/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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US $2.87 / Piece | |
2,000 Pieces (Min. Order) |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Three-Step |
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| Samples: |
US$ 2/Piece
1 Piece(Min.Order) |
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Available
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Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by czh 2023-01-29